Replace side wall paneling up to crease

AR63.10-D-5913B

14.05.2019

Model	690.63/64
	with code T16 (Sliding door right)
Model	901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
	with code T16 (Sliding door right)
	with code T19 (Sliding door left)

Repair of right sidewall paneling on panel van with wheelbase 3550 mm is shown

1	Side wall paneling bottom member

D63.10-0066-06

	Remove
 Warning	Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01D
Topical note	Notes on performing repair, body work and welding on vehicles with airbags and RTE units		AH91.00-P-0002-01M
Topical note	General information on body repair		AH60.00-N-0001-01A
1	Remove sliding door		AR72.16-D-1260B
2	Remove guide rail for sliding door	Model 901, 902, 903, 904 up to FIN 718450	AR72.16-D-7807A
		Model 901, 902, 903, 904 as of FIN 718451, model 690.6	AR72.16-D-7807B
3	Remove door seal
4	Remove rear bumper		AR88.20-D-2200A
5	Remove rear door step	For code W73, Rear-end door step	AR88.30-D-8832A
6	Remove rear taillamp		AR82.10-D-4905AB
7	Remove side wall lining	For code VA1/ VA2, Side wall trim
8	Remove other detachable parts in repair area
9	Cover all detachable body components that remain in the area to be repaired	Tarp (fire-resistant)
10	Separate side wall paneling bottom member (1)	Except model 904.063/363/463/663	AR63.10-D-5913-01A
		Model 904.063/363/463/663	AR63.10-D-5913-01C
			AR64.20-D-0002A
		 The repair description must be correspondingly performed for the left side of the vehicle
		 Cut spot welds.
		 Spot weld milling cutter	*201589005100
	Install
11	Prepare connecting points of sidewall paneling lower section		AR63.10-D-5913-02A
12	Align, grind off connecting plates and coat with zinc dust paint	Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
13	Prepare side wall paneling bottom member (1) for installation	Except model 904.063/363/463/663	AR63.10-D-5913-03A
		Model 904.063/363/463/663	AR63.10-D-5913-03C
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
14	Weld in sidewall paneling lower section (1)	Except model 904.063/363/463/663	AR63.10-D-5913-04A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General notes on welding		AH60.00-N-0005-01A
		Model 904.063/363/463/663	AR63.10-D-5913-04C
15	Grind off any residue welding material
16	Solder connections
17	Vacuum out hollow cavities	 Metal shavings and/or metallic grinding dust in cavities can lead to corrosion damage.
18	Clean areas repaired and priming with MB primer filler
19	Supplement standard seals with MB body sealant		AR97.10-D-4000A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
20	Supplement standard underfloor protection with MB permanent underbody sealant
21	Paint repair area adjacent surfaces
22	Rivet side wall paneling (1) with side wall inner section	Model 904.063/363/463/663
23	Add cavity preserving agent		AR97.20-D-1500A
24	Apply standard sealant between outer corner pillar paneling and side wall paneling
25	Apply standard sealant between front paneling and side wall paneling
26	Install door seal
27	Install guide rail for sliding door	Model 901, 902, 903, 904 up to FIN 718450	AR72.16-D-7807A
		Model 901, 902, 903, 904 as of FIN 718451, model 690.6	AR72.16-D-7807B
28	Install sliding door		AR72.16-D-1260B
29	Adjust sliding door		AR72.16-D-1023B
30	Install side wall paneling	For code VA1/ VA2, Side wall trim
31	Install rear door step	For code W73, Rear-end door step	AR88.30-D-8832A
32	Install rear bumper		AR88.20-D-2200A
33	Install rear taillamp		AR82.10-D-4905AB
34	Reinstall other detachable parts

201 589 00 51 00

Spot weld milling cutter

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20

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