Repair of right sidewall paneling on panel van with wheelbase 3550 mm is shown |
1 | Side wall paneling bottom member |
D63.10-0028-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove rear bumper | ||
2 | Remove rear door step |
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3 | Remove rear taillamp | ||
4 | Remove side wall lining | For code VA1/ VA2, Side wall trim | |
5 | Remove other detachable parts in repair area | ||
6 | Cover all detachable body components that remain in the area to be repaired | ||
7 | Separate side wall paneling bottom member (1) |
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Model 904.063/363/463/663 | |||
The repair description must be correspondingly performed for the left side of the vehicle | |||
Cut spot welds. | |||
Spot weld milling cutter | |||
| Install | ||
8 | Prepare connecting points of right side wall paneling lower section | ||
9 | Align, grind off connecting plates and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
10 | Prepare side wall paneling bottom member (1) for installation |
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Model 904.063/363/463/663 | |||
Zinc dust paint suitable for spot welding | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
11 | Weld in sidewall paneling lower section (1) |
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Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
Model 904.063/363/463/663 | |||
12 | Grind off any residue welding material | ||
13 | Solder connections | ||
14 | Vacuum out hollow cavities | | |
15 | Clean areas repaired and priming with MB primer filler | ||
16 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
17 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
18 | Paint repair area adjacent surfaces | ||
19 | Rivet side wall paneling (1) with side wall inner section | Model 904.063/363/463/663 | |
20 | Add cavity preserving agent | ||
21 | Apply standard sealant between outer corner pillar paneling and side wall paneling | ||
22 | Apply standard sealant between front paneling and side wall paneling | ||
23 | Install side wall paneling | For code VA1/ VA2, Side wall trim | |
24 | Install rear door step |
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25 | Install rear bumper | ||
26 | Install rear taillamp | ||
27 | Reinstall other detachable parts |
201 589 00 51 00
Spot weld milling cutter