Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
D61.10-0069-06
1 Mark separation line (dotted line, 11) at a distance of a = 95 mm measured from cutout
(13) and at a distance of b = 100 mm measured from hole (12) on front floor.
2 Mark separation line (dotted line, 14) on center of front floor (1).
3 Separate front floor section (2) along separation lines (11 and 14).
D61.10-0141-09
4 Mark separation lines (7, 19 and 20) with the following dimensions:
a = 490 mm,
b = 240 mm,
c = 90 mm.
5 Separate front floor section (2) along separation lines (dotted lines, 7, 19 and 20).
6 Mark holes in areas (F-R) as follows:
7 +Mark 2 holes in area (H) at height of outer edge of cutout (upper arrow), with the following dimensions:
f = 15 mm.
8 Mark auxiliary line between center points of cutouts (arrows).
9 +Mark 3 holes on auxiliary line between cutouts (arrows) with the following dimensions:
d = 130 mm,
e = 40 mm,
f = 15 mm.
10 Mark auxiliary line from center of cutout (bottom arrow) in area (F).
11 +Mark 6 holes in area (F) on auxiliary line with the following dimensions:
g = 20 mm,
h = 50 mm,
i = 90 mm,
j = 20 mm,
k = 70 mm,
l = 110 mm.
D61.10-0142-03
12 Mark auxiliary line between center points for cutouts (arrows) in area (G).
13 +Mark 7 holes in area (G) on auxiliary line with the following dimensions:
m = 30 mm,
n = 80 mm,
o = 110 mm,
p = 140 mm,
q = 170 mm,
r = 230 mm,
s = 260 mm.
14 +Mark hole in area (G) on auxiliary line with the following dimension (measured from outer edge of cutout (upper arrow)):
t = 25 mm.
D61.10-0143-03
15 Mark auxiliary line measured from center of cutout (arrow) in area (I).
16 +Mark 6 holes in area (I) on auxiliary line with the following dimensions:
v = 25 mm,
w = 80 mm,
x = 150 mm,
y = 220 mm,
z = 290 mm,
a1 = 350 mm.
D61.10-0144-03
17 Mark two auxiliary lines measured from center of hole (arrow) with the following dimensions:
c1 = 25 mm,
d1 = 60 mm.
18 Mark 22 holes in area (J)+with the following dimensions:
f1 = 50 mm,
g1 = 30 mm.
19 Mark one hole in area (K)+on auxiliary line at height of outer edge.
20 Mark second hole in area (K)+on auxiliary line with the following dimension:
h1 = 30 mm.
D61.10-0079-03
D61.10-0080-05
21 Mark 2 auxiliary lines measured from edge (arrow) in area (L):
i1 = 50 mm,
j1 = 150 mm.
22 Mark 8 holes in area (L)+on auxiliary line with the following dimensions:
k1 = 20 mm,
l1 = 80 mm,
m1 = 120 mm,
n1 = 160 mm.
D61.10-0081-06
23 Mark auxiliary line in area (M) with the following dimensions:
o1 = 110 mm measured from outer edge of cutout (bottom arrow),
p1 = 90 mm measured from edge (top arrow).
24 Mark first hole in area (M)+with the following dimension:
q1 = 90 mm measured from outer edge of cutout (bottom arrow),
25 Mark 5 holes in area (M)+with the following dimensions:
r1 = 40 mm,
s1 = 20 mm.
D61.10-0082-06
26 Mark contours of spring strut mount (15) as follows:
27 Mark contours (16) with the following dimensions:
t1 = 145 mm measured from outer edge (top arrow),
u1 = 25 mm measured from cutout (bottom arrow).
28 Mark contour (17) measured from cutout (bottom arrow) with the following dimension:
v1 = 20 mm.
29 Mark circumferential auxiliary line (18) measured from contours with the following dimension:
w1 = 15 mm.
30 +Mark 3 holes in area (N) at uniform intervals
D61.10-0083-06
31 Mark 12 holes in areas (O and P)+with the following dimension
t1 = 30 mm.
32 Mark 5 holes in area (Q)+at uniform intervals.
33 Mark 3 holes in area (R)+at uniform intervals.
34 Center-punch all marked holes (+) and drill with 7 mm dia. bit.
D61.10-0145-09
35 Grind front floor section (2) down to bare metal on both sides in area of drilled holes and coat with zinc dust paint.
36 Grind front floor section (2) down to bare metal on both sides in marked areas (S, T, U and V) and coat with zinc dust paint.