1 | Connecting part at right rear entrance |
D61.10-0125-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove front passenger door | ||
2 | Remove 2nd door on right | ||
3 | Remove right rear outside door sill | ||
4 | Remove right B-pillar trim up to crease | ||
5 | Remove right C-pillar trim up to crease | ||
6 | Remove right C-pillar inner section up to crease | ||
7 | Remove right rear interior door sill | ||
8 | Remove detachable parts in repair area | ||
9 | Cover all detachable parts that remain in repair area | ||
10 | Cut off connecting part at right rear entrance (1) | ||
Cut spot welds | |||
Spot weld milling cutter | |||
| Install | ||
11 | Align, grind off connecting plates and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
12 | Prepare connecting part at right rear entrance (1) for installation | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
13 | Weld in connecting part at right rear entrance (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
14 | Install right rear interior door sill | ||
15 | Install right C-pillar inner section up to crease | ||
16 | Install right C-pillar trim up to crease | ||
17 | Install right B-pillar trim up to crease | ||
18 | Install right rear outside door sill | ||
19 | Grind off any residue welding material | ||
20 | Vacuum out hollow cavities | | |
21 | Clean repair area and prime with MB primer filler | ||
22 | Supplement standard seals with MB body sealant | Seam sealing following repair | |
23 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
24 | Paint repair area adjacent surfaces | ||
25 | Add cavity preserving agent | ||
26 | Install 2nd door on right | ||
27 | Install front passenger door | ||
28 | Reinstall all detachable parts removed |
201 589 00 51 00
Spot weld milling cutter
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