1 | Rear door inner entrance |
D63.30-0036-06
| Remove | ||
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
1 | Remove front passenger door | ||
2 | Remove 2nd door on right | ||
3 | Remove right rear outside door sill | ||
4 | Remove right B-pillar trim up to crease | ||
5 | Remove right C-pillar trim up to crease | ||
6 | Remove right C-pillar inner section up to crease | ||
7 | Remove other detachable parts in repair area | ||
8 | Cover all detachable parts that remain in repair area | ||
9 | Cut off right rear door at the inner entrance (1) | ||
Cut spot welds. | |||
Spot weld milling cutter | |||
| Install | ||
10 | Align, grind off connecting plates and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
11 | Prepare rear right door at the inner entrance (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
12 | Weld in right rear door at the inner entrance (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
13 | Install right C-pillar inner section up to crease | ||
14 | Install right C-pillar trim up to crease | ||
15 | Install right B-pillar trim up to crease | ||
16 | Install right rear outside door sill | ||
17 | Grind off any residue welding material | ||
18 | Vacuum out hollow cavities | | |
19 | Clean repair area and prime with MB primer filler | ||
20 | Supplement standard seals with MB body sealant | ||
21 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
22 | Paint repair area adjacent surfaces | ||
23 | Add cavity preserving agent | ||
24 | Install 2nd door on right | ||
25 | Install front passenger door | ||
26 | Reinstall other detachable parts |
201 589 00 51 00
Spot weld milling cutter