Remove/install right rear door entry assembly

AR61.10-D-0013A

14.05.2019

Model	901.32/42/62, 902.32/42/62, 903.02/32/42, 904.32/42, 905.62
Model	903.62, 904.62
	with code ZU9 (National version for Mexico)

Remove/install right rear door entry assembly

1	Right rear door entrance step module

D61.10-0131-06

	Remove
 Warning	Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.	Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.	AS91.00-Z-0001-01D
Topical note	Notes on performing repair, body work and welding on vehicles with airbags and RTE units		AH91.00-P-0002-01M
Topical note	General information on body repair		AH60.00-N-0001-01A
1	Remove front passenger door		AR72.15-D-1051A
2	Remove 2nd door on right		AR72.15-D-1251A
3	Remove right rear outside door sill		AR63.30-D-0005A
4	Remove right B-pillar trim up to crease		AR63.20-D-0002A
5	Remove right C-pillar trim up to crease		AR63.20-D-0006A
6	Remove right C-pillar inner section up to crease		AR63.20-D-0008A
7	Remove right rear interior door sill		AR63.30-D-0006A
8	Remove connecting part at right rear entrance		AR61.10-D-0014A
9	Remove detachable parts in repair area
10	Cover all detachable parts that remain in repair area
11	Cut off right rear door entrance step module (1)		AR61.10-D-0013-01A
			AR64.20-D-0002A
		 Cut spot welds
		 Spot weld milling cutter	*201589005100
	Install
12	Process connecting plates of right rear door entrance step module (1)		AR61.10-D-0013-02A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
13	Prepare right rear door entrance step module (1) for installation		AR61.10-D-0013-03A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
14	Weld in right rear door entrance step module (1)		AR61.10-D-0013-04A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General notes on welding	Typ 901, 902, 903, 904	AH60.00-N-0005-01A
15	Install connecting part at right rear entrance		AR61.10-D-0014A
16	Install right rear interior door sill		AR63.30-D-0006A
17	Install right C-pillar inner section up to crease		AR63.20-D-0008A
18	Install right C-pillar trim up to crease		AR63.20-D-0006A
19	Install right B-pillar trim up to crease		AR63.20-D-0002A
20	Install right rear outside door sill		AR63.30-D-0005A
21	Grind off any residue welding material
22	Vacuum out hollow cavities	 Metal shavings and/or metallic grinding dust in cavities can lead to corrosion damage.
23	Clean repair area and prime with MB primer filler
24	Supplement standard seals with MB body sealant	Seam sealing following repair
			AR97.10-D-4000A
25	Supplement standard underfloor protection with MB permanent underbody sealant
26	Paint repair area adjacent surfaces
27	Add cavity preserving agent
28	Install 2nd door on right		AR72.15-D-1251A
29	Install front passenger door		AR72.15-D-1051A
30	Reinstall all detachable parts removed

201 589 00 51 00

Spot weld milling cutter

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

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