Remove/install detachable parts on frame

AR60.00-S-0036-01P

Remove/install detachable parts on frame

 Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW

Model

470, 471 with engine 642

Model

470, 471 with engine 699

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1003-01A

M8

Galvanized

Nm

23

32

Phosphated

Nm

21

29

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1003-01A

M8

Galvanized

Nm

38

Phosphated

Nm

36

 Frame

Number

Designation

Model 470, 471

BA31.30-N-1001-01P

Bolt/nut, frame to cross member

Nm

193

 Brake lines, brake hoses

Number

Designation

Model 470, 471

BA42.10-N-1001-04P

Union nut, brake line to brake hose

Nm

16

 Front cross member

Number

Designation

Model 470, 471

BA62.30-N-1002-01D

Bolt, lower front cross member to longitudinal frame member

Nm

85

 Detachable parts, body-styling bar, crossmember

Number

Designation

Model 470, 471

BA88.30-N-1001-01P

Screw, towing eye with bracket to longitudinal frame member

Nm

130

 Detachable parts, body-styling bar, crossmember

Number

Designation

Model 470, 471

BA88.30-N-1023-01P

Screw, rear crossmember to longitudinal frame member

Nm

130

1

Model 470
Disconnect electrical connector (1).

2

Model 470
Disconnect electrical connection (2).

3

Disconnect electrical connection (4).

4

Model 470
Disconnect electrical connection (6).

5

Disconnect electrical connector (5).

Shown on model 470

6

Remove brackets (7) from the frame (11).

 To do so, remove screws (8).

7

Remove bracket (9) with control unit.

 For this purpose, remove screws (10).

8

Model 470
Remove bracket (13) from frame (11).

 Proceed by first removing the screw/bolts (14).

9

Remove electrical wiring harness (12) from frame (11).

 Check cable ties and retaining clips.

In the case of damage,



replace damaged retaining clips and cables ties.

Shown on model 470

10

Remove the bracket (16).

 Remove screw (3) to do this.

11

Remove screws (17).

12

Remove bracket (18) from the frame (11)   .

13

Remove lines (19) from the frame (11).

Shown on model 470

14

Remove bracket (20) from the frame (11).

 To do this, remove screws (21).

15

Remove screws (23).

16

Remove brackets (22) from the frame (11).

17

Remove lines (25) from the hoses (26)   .

 Seal lines (25) of the hoses (26) with suitable grommets from the  stop plug set.

18

Remove lines (25) from the frame (11).

19

Remove lines (24) from the frame (11).

Shown on model 470

20

Remove crossmember (27) with detachable parts   .

 For this purpose, remove bolts (28).

21

Remove brackets (29).

 To do this, remove screws (30).

Shown on model 470

Shown on model 470

22

Remove crossmember (62)   .

 To do this, remove screws (63).

23

Remove guide (41).

24

Remove bracket (42)   .

 For this purpose, remove bolts (43).

25

Model 470 with engine 642
Model 470 with engine 699
Remove bracket (37)   .

 To do this, remove screw (38).

26

Remove bracket (51).

 To do this, remove screws (50).

Shown on model 470

Shown on model 470

27

Remove rear crossmember with brackets (44)   .

 To do this, remove screws (45) on the left and right side.

28

Remove towing eye (46)   .

 To do this, remove screws (47).

Shown on model 470

29

Remove bracket (52).

 To do this, remove screws (53).

30

Remove bracket (54).

 To do this, remove screw (55).

31

Remove bracket (56).

 To do this, remove screws (57).

32

Remove elastomer bearings (60)   .

 To do this, remove nuts (61).

 Check elastomer bearings (60).

In the case of damage,



replace elastomer bearings (60).

33

Install in the reverse order.