ar4920p0100oli

Remove/install catalytic converter

ประเภท ar · หัวข้อ 49.20 · เวอร์ชัน 0101 · 2019-09-24

ใช้กับ: Engine 654 in model 205.### 1# , 253.### 1#

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กลุ่มฟังก์ชัน 1 Engine › 49 Exhaust system, exhaust gas cleaning › 49.20 Exhaust gas aftertreatment — ซีรีส์ 205 · ซีรีส์ 253 · ซีรีส์ 654

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.50 Exhaust aftertreatment unit — ซีรีส์ 205 · ซีรีส์ 253 · ซีรีส์ 654

AR49.20-P-0100OLI

Remove/install catalytic converter

28.08.2019

Engine

654 in model 205.### 1# , 253.### 1#

Remove/install catalytic converter

Shown on engine 654 without code M014 (Engine uprated)

1

Catalytic converter

2

Heat shield

3

Electrical connector

4

Electrical connector

5

Electrical line

6

Impact plate

P14.40-2589-06

Remove/install catalytic converter

Shown on engine 654 with code M014 (Uprated engine)

6

Impact plate

6.1

Noise insulation

13

Plug-in connector

P14.40-2652-06

Remove/install catalytic converter

Shown on engine 654 without code M014 (Engine uprated)

1

Catalytic converter

7

Electrical connector

8

Temperature sensor for diesel particulate filter

9

Bolts

10

Bolts

11

Pipe clamp

12

Pipe clamp

P14.40-2590-06

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Remove/install

1

Remove fan unit.


Engine 654 in model 205.### 1#

AR20.40-P-5050OLI

Engine 654 in model 253.### 1#

AR20.40-P-5050OLG

Installation: Only install upper engine cover after the leak test.

2

Attach protective plate for cooler.

WF58.50-P-0110-01A

3

Remove noise insulation (6.1).

Engine 654 in model 205, 253
with code M014 (Engine uprated)

4

Release and disconnect connector coupling (13) of vacuum line.

Engine 654 in model 205, 253
with code M014 (Engine uprated)

5

Remove impact plate (6).

6

Release and disconnect electrical connector (7).

7

Release and disconnect electrical connectors (3, 4) and unclip electric lines (5) on catalytic converter (1).

8

Remove differential pressure sensor from heat shield (2) and place to one side with lines connected.

AR07.04-P-0025OLI

9

Remove heat shield (2).

AR07.04-P-0025OLI

10

Remove exhaust aftertreatment system injection nozzle from catalytic converter (1) and place to one side with lines connected.

AR49.20-P-2062OLI

11

Release and disconnect electrical connector of diesel particulate filter temperature sensor (8) and unclip electric line on catalytic converter (1).

AR07.04-P-0005OLI

12

Open pipe clamp (11).

Installation: Replace seal.
Replace pipe clamp (11).

Clamp/flange connection catalytic converter to exhaust gas turbocharger

*BA49.10-P-1001-02H

13

Open pipe clamp (12).

Installation: Replace seal.
Replace pipe clamp (12).

Clamp to catalytic converter and diesel particulate filter

*BA49.10-P-1002-02H

14

Remove screws (10).

Bolt, catalytic converter to bracket

*BA49.10-P-1006-02H

15

Remove screws (9).

Bolt connecting diesel particulate filter to catalytic converter

*BA49.10-P-1008-02H

16

Remove catalytic converter (1) upwards.

17

Remove temperature sensor from catalytic converter (1).

When replacing catalytic converter (1).

AR07.04-P-0004OLI

18

Remove NOx sensor with controller unit.

When replacing catalytic converter (1).

AR49.20-P-2062OLI

19

Install in the reverse order.

20

Read out and delete fault memory.

AD00.00-P-2000-04B

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

21

Carry out engine test run and check engine for proper leaktightness and leaktightness.

22

Install upper engine cover.

AR01.10-P-2405OLI

Exhaust system

Number

Designation

Model 205 with engine 654

Model 253 with engine 654

BA49.10-P-1001-02H

Clamp/flange connection catalytic converter to exhaust gas turbocharger

Nm

17

17

Exhaust system

Number

Designation

Model 205 with engine 654

Model 253 with engine 654

BA49.10-P-1002-02H

Clamp to catalytic converter and diesel particulate filter

Nm

16

16

Exhaust system

Number

Designation

Model 205 with engine 654

Model 253 with engine 654

BA49.10-P-1006-02H

Bolt, catalytic converter to bracket

Nm

20

20

Exhaust system

Number

Designation

Model 205 with engine 654

Model 253 with engine 654

BA49.10-P-1008-02H

Bolt connecting diesel particulate filter to catalytic converter

Nm

20

20

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