ar4770p0019eq

Check high-voltage on-board electrical system for damage

ประเภท ar · หัวข้อ 47.70 · เวอร์ชัน 0101 · 2020-01-15

ใช้กับ: Model 293

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ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 47 Fuel system, powertrain energy supply › 47.70 Powertrain energy supply — ซีรีส์ 293

EinPAS 16 Fuel/power supply to engine › 16.20 High-voltage on-board electrical system › 16.20.1 Basic information — ซีรีส์ 293

AR47.70-P-0019EQ

Check high-voltage on-board electrical system for damage

14.01.2020

Model

293

Check high-voltage on-board electrical system for damage

P47.70-A112-79

High voltage components

1

Side wall vehicle socket

A100

High-voltage battery module

N83/1

DC/DC converter control unit

2

Bumper vehicle socket (for code 830 (China version) or for code 489 (Japan version))

F34/6

High-voltage power distributor

N83/11

Alternating current charger for high-voltage battery

A9/6

Electric refrigerant compressor

N33/4

High voltage PTC heater (vehicle interior)

N116/5

Direct current charge connection unit

A79/1

Electrical machine 1

N33/5

High voltage PTC heater (high-voltage battery)

N129/1

Electric machine 1 power electronics control unit

A79/2

Electrical machine 2

N82/2

Battery management system gateway control unit

N129/2

Electric machine 2 power electronics control unit

Danger

Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC.

No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

Check

1

Check whether you have the required qualification for assessing the safety the high-voltage on-board electrical systems.

Service Information: Qualification measures for working on high-voltage on-board electrical systems and lithium-ion batteries

SI00.00-P-0156A

Checks before entry into the workshop for a vehicle with faults in the high-voltage on-board electrical system or accident damage

2

Before entry into the workshop, check the orange high voltage lines, high voltage components, and detachable parts in the area of the high voltage components via a visual check for a fire, smoke development, the consequences of a fire, or internal heat development.

Smoke is often an early indication of fire.

If smoke development, tarnishing, or charred component parts are determined,

Immediately make an emergency call under the respective location-specific and country-specific emergency call number and do not touch the high-voltage battery module (A100); vacate the danger zone.

3

Before entry into the workshop, check whether accident damage to the underbody or in the area of the high voltage components is present.

Service Information: Handling high-voltage batteries after an accident with airbag and/or pyrofuse triggering

SI54.10-P-0035A

4

Before entering the workshop, check the high-voltage battery module (A100) for acute hazards.

AR47.70-P-0017EQ

Additional checks in the workshop for a vehicle with faults in the high-voltage on-board electrical system or accident damage

5

If no problems were determined during operation steps 2 to 4, the vehicle must be brought into the workshop.

6

Connect vehicle diagnosis system and run quick test.

AD00.00-P-2000-06FR

If a fault message is present in high voltage components or an isolation fault is present,

rectify these problems as part of the maintenance work in accordance with the repair documentation.

7

Perform additional checks on the high-voltage battery module (A100) in the workshop.

If it can be assumed that the high-voltage battery module (A100) is damaged due to a fire or accident damage in the area of the high-voltage battery module (A100) or a fault message in the diagnostic system, .

AR47.70-P-0017EQ

8

Remove voltage of high-voltage on-board electrical system.

If it can be assumed that the orange high voltage lines or high voltage components are damaged due to a fire or accident damage in the area von high voltage components or a fault message in the diagnostic system.

AR47.70-P-1000EQ

9

Check orange high voltage lines and vehicle sockets (1, 2) in the fire or accident area for damage.

If an orange high voltage line or vehicle socket (1, 2) is damaged,

rectify this problem as part of the maintenance work in accordance with the repair documentation.

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