Shown on model 470 with engine 699 |
1 | Fuel tank |
5 | Bolts |
6 | Bracket |
S47.10-4541-05
Shown on model 470 with engine 699 |
2 | Screw clamp |
3 | Hose clamp |
4 | Vent line |
S47.25-4512-11
Shown on model 470 with engine 699 |
4 | Vent line |
7 | Fuel lines |
8 | Electrical connector |
S47.25-4511-05
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
| Remove/install | ||
1 | Empty the fuel tank (1). | ||
2 | Lift vehicle with lifting platform. | ||
Topical note | Special instructions for lifting and supporting vehicle | ||
3 | Release screw clamp (2) and disconnect fuel hose. | Seal connections. | |
Record plug | |||
4 | Release hose clamp (3) and disconnect fuel hose. | Seal connections. | |
Record plug | |||
Hose clamp pliers | |||
5 | Support fuel tank (1). | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
6 | Remove brackets (6). | To do this, remove the screw/bolts (5). Note installation position of brackets(6). | |
Screw/bolt, fuel tank bracket to body | |||
7 | Lower fuel tank (1). | | |
Lower fuel tank (1) until electrical connector (8), bleed line (4) and fuel lines (7) are accessible. | |||
8 | Disconnect electrical connector (8). | ||
9 | Unclip bleed line (4) at fuel tank (1). | ||
10 | Remove bleed line (4) from fuel pump. | Seal connections. | |
Record plug | |||
11 | Remove fuel lines (7) from fuel pump. | Seal connections. Collect exuded fuel with an absorbent rag. | |
Record plug | |||
12 | Unclip fuel lines (7) at fuel tank (1). | ||
13 | Remove fuel tank(1). | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
Aid of helper required. | |||
14 | Install in the reverse order. | ||
| Check | ||
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
15 | Perform engine test run and check fuel system in area of fuel tank (1) for leaks. |
454 589 00 37 00
Hose clamp pliers
129 589 00 91 00
Record plug