Remove/install steering linkage

AR46.40-Y-0002A

01.11.2019

Steering gear	400.806 in model 400.204/207/212/216/231/241/243/262/281
Steering gear	400.812 in model 831.247

Steering arm and drag link removal procedure

A	Stub axle side
B	Steering gear box side
72	Drag link
74	Power steering gearbox sector shaft
76	Steering arm
77	Stub axle
104	Special tool puller 625 589 00 35 00

Y46.40-0012-06

Tie rod removal procedure

78	Tie rod
79	Ball joint ends
80	Ball joint end clamp
81	Knuckle arm right hand side (RHS) and left hand side (LHS)

Y46.40-0013-06

Knuckle arm removal and installation procedure

77	Stub axle
81	Knuckle arm right hand side (RHS) and left hand side (LHS)

Y46.40-0014-01

Tie rod installation procedure

79	Ball joint ends
80	Ball joint end clamp

Y46.40-0016-01

	Steering arm and drag link removal and installation procedure
1	Remove front wheels.	Model 831.247	AR40.10-Y-1100A
		Model 400.204/207/212/216/231/241/243/262/281	AR40.10-Y-1100B
2	Remove split pin of the drag link ball joint on steering arm side.
3	Remove drag link (72) ball joint nut from the steering arm (76) and power steering gearbox sector shaft (74).	 Steering gear 400.812 in model 831.247Ball joint to steering arm install	*BA46.40-Y-1005-06A
		 Steering gear 400.806 in model 400.204/207/212/216/231/241/243/262/281Drag link ball joint nut	*BA46.40-Y-1001-06B
4	Remove drag link from the steering arm and pitman arm using special tool puller (104).	 Ensure that while removal of drag link from steering arm, front wheels to be steered to right hand side.
		 Puller	*625589003500
5	Remove steering arm (76) from the stub axle (77).	 Steering gear 400.812 in model 831.247Steering arm to stub axle tighten	*BA46.40-Y-1004-06A
		 Steering gear 400.806 in model 400.204/207/212/216/231/241/243/262/281Steering Arm to Stub axle	*BA46.40-Y-1002-06B
6	Install in the reverse order.
	Tie rod removal procedure
7	Remove tie rod (78) from the knuckle arms left hand side (LHS) and right hand side (RHS) by removing the split pin and castle nut.
8	Pull out tie rod (78) from the knuckle arm (81) left hand side (LHS) and right hand side (RHS) using special tool puller.	 Puller	*625589003500
9	Remove ball joint ends (79) from the tie rod by removing the clamp (80) nut and bolts.
	Tie rod installation procedure
10	Install ball joint ends to the tie rod and tighten the clamp nut and bolts.	 Ensure that the length between left hand side (LHS) ball joint center to right hand side (RHS) ball joint center is 896 mm during installation of ball joint ends to the tie rod.
		 Steering gear 400.812 in model 831.247Ball joint clamp nut install	*BA46.40-Y-1002-06A
		 Steering gear 400.806 in model 400.204/207/212/216/231/241/243/262/281Ball joint ends to Tie rod	*BA46.40-Y-1004-06B
11	Install tie rod ball joint to the knuckle arms on both sides and tighten the castle nut on both sides.	 Steering gear 400.812 in model 831.247Ball joint castle nut tighten	*BA46.40-Y-1003-06A
		 Steering gear 400.806 in model 400.204/207/212/216/231/241/243/262/281Tie rod ball joint	*BA46.40-Y-1003-06B
12	Install split pin on both sides.
	Knuckle arm removal and installation procedure
13	Remove knuckle arm right hand side (RHS) and left hand side (LHS) (81) from the stub axle (77) by removing the bolts.	 Steering gear 400.812 in model 831.247Knuckle arm to stub axle install	*BA46.40-Y-1001-06A
		 Steering gear 400.806 in model 400.204/207/212/216/231/241/243/262/281Knuckle arm LHS and RHS	*BA46.40-Y-1005-06B
14	Install in the reverse order.
	Check
15	Check straight ahead procedure.	Steering gear 400.812 in model 831.247	AR33.10-Y-0100A
		Front axle 400.760 in model 400.204/207/212/216/231/241/243/262/281	AR33.10-Y-0100B