ar4330w0006b

Remove and install heat exchanger

ประเภท ar · หัวข้อ 43.30 · เวอร์ชัน 0208 · 2019-07-16

ใช้กับ: Model 375, 944 with code BA9 (Voith secondary retarder R 115)

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กลุ่มฟังก์ชัน 2 Chassis › 43 Brakes - pneumatic system and auxiliary brakes › 43.30 Retarder (hydraulic) — ซีรีส์ 375 · ซีรีส์ 944

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.21 Retarder › 21.21.35 Heat exchanger/cooling — ซีรีส์ 375 · ซีรีส์ 944

AR43.30-W-0006B

Remove and install heat exchanger

15.07.2019

Model

375, 944

with code BA9 (Voith secondary retarder R 115)

Remove and install heat exchanger

2

Oil reservoir

3

Retarder housing

4

O-ring

5

O-ring

6

Screw

W43.30-1133-06

Remove

Topical note

Notes on heat exchanger

Model 375.4, 944
with code BA9 (Voith secondary retarder R 115)

AH43.30-N-0002-01HV

Warning

Risk of injury caused by touching hot retarder and by scalding from hot retarderoil. Risk of injury to skin or eyes caused by retarder oil escaping under high pressure

Do not carry out any work unless retarder is switched off. Wear suitable protective clothing and safety glasses when working on the hot retarder.

AS43.30-Z-0001-01A

1

Drain oil from retarder and determine oil filling capacity

Model 375.4, 944
with code BA9 (Voith secondary retarder R 115)

AP43.30-W-4310A

2

Remove coolant temperature sensor

AR43.30-W-0015A

3

Remove coolant hoses

4

Unscrew holder of coolant pipes and tie coolant lines to one side.

5

Remove heat exchanger (1) and remove O-rings (4, 5)

Support heat exchanger.

6

Check heat exchanger

AR43.30-W-0007A

Install

7

Insert new O-rings (4, 5) into bores

Lightly grease new O-rings.

Vaseline

*BR00.45-Z-1015-06A

8

Attach heat exchanger (1) to oil container (2)

Bolt, heat exchanger to oil reservoir

*BA43.30-N-1021-01A

9

Install coolant temperature sensor

AR43.30-W-0015A

10

Attach coolant hoses

11

Fill retarder oil

Model 375.4, 944
with code BA9 (Voith secondary retarder R 115)

AP43.30-W-4310A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

12

Let engine warm-up at moderate rpm up to a coolant temperature of approx. 80 °C and keep at this coolant temperature for approx. 5 minutes

The cooler can be covered if necessary.

13

Flush retarder system

Retarder - oil change

Model 375.4, 944
with code BA9 (Voith secondary retarder R 115)

AP43.30-W-4301A

Only there is coolant in the retarder oil.

Via several light brake applications, flush retarder system; then drain oil and refill retarder again.


Repeat process 2 to 3 times.

14

Degrease the cooling and heating system of the vehicle


Model 375, 944 with engine 457.9
with code BA9 (Voith secondary retarder R 115)

AR20.00-W-1030C

Only if there is oil in the coolant.

Retarder

Number

Designation

MODEL 375, 944 with CODE BA9 (Voith secondary retarder R 115)

BA43.30-N-1021-01A

Bolt, heat exchanger to oil reservoir

M1445

Initial torque

Nm

50

Final torque

°

30

Repair materials

Number

Designation

Order number

BR00.45-Z-1015-06A

Vaseline

Friedrich Scharr KG
Liebknechtstr. 50
70565 Stuttgart, Germany
Tel. +49 711 7868-481
Fax +49 711 7868-489
www.scharr.de

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