000 589 20 99 00
Flaring tool
All of the individual tools required for the repair can be taken from the tool kit flanging tool kit.
Brake lines with Ø 4.75 mm are flanged without peeling and making first-stage flange.
Brake lines with Ø 4.95 mm and Ø 5.25 mm must be peeled and a first-stage flange made.
WIS Service Media
wsm://04_201901_18
1 | Line holding pliers |
2 | Step drill bit |
3 | Flaring tool |
4 | Punch "B" (second-stage flange) |
5 | Punch "A" (first-stage flange) |
6 | Punch holder |
7 | Clamping bracket |
8 | Clamping plate |
11 | Fuse |
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Peel brake line
Only perform operation steps 1 to 3 for brake lines with Ø 4.95 mm or Ø 5.25 mm.
1 | Clamp brake line in line holding pliers (1) so that the end to be worked on protrudes approx. 50 mm (dimension x). |
2 | Clamp step drill bit (2) into a commercially available cordless drill/driver. |
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3 | Operate cordless drill/driver and press step drill bit (2) on brake line up to contact. |
In this way, the plastic coating in the flaring area is removed. |
Prepare flanging tool kit (3)
4 | Insert clamping brackets (7) assigned to brake line diameter into flanging tool kit (3). |
The clamping brackets (7) are held magnetically in their positions in the flanging tool (3). |
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5 | Close latch (12) in flanging tool kit (3). |
6 | Insert brake line with end to be worked on up to end stop on latch (12) in flanging tool kit (3). |
7 | Tighten tensioning screws (9) of clamping plate (8) evenly in stages . |
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8 | Mark position of brake line relative to clamping brackets (7) using a pen as shown (arrow A). |
This means that it is apparent if the brake line is not held correctly in the clamping brackets (7). |
9 | Open latch (12). |
Make first-stage flange of brake line
Only perform operation steps 10 to 17 for brake lines with Ø 4.95 mm or Ø 5.25 mm.
10 | Insert punch "A" (5) into punch holder (6) and fix in place with locking clip (11) in area of hexagon. |
11 | Clean punch holder (6). |
12 | Clean punch "A" (5) in front area (arrow B). |
13 | Apply ATE brake cylinder paste at punch "A" (5) in front area (arrow B) and at end of brake line to be worked on. |
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14 | Screw punch holder (6) with punch "A" (5) into flanging tool kit (3) so that tip of punch "A" (5) lightly touches brake line. |
15 | Make first-stage flange of brake line by slowly screwing in punch holder (6) with specified tightening torque . |
16 | Remove punch holder (6) from flanging tool kit (3). |
17 | Remove locking clip (11) and remove punch "A" (5) from punch holder (6). |
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18 | Insert punch "B" (4) into punch holder (6) and fix in place with locking clip (11) in area of hexagon. |
19 | Clean punch holder (6). |
20 | Clean punch "B" (4) in front area (arrow C). |
21 | Apply ATE brake cylinder paste at punch "B" (4) in front area (arrow C) and at end of brake line to be worked on. |
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22 | Screw punch holder (6) with punch "B" (4) into flanging tool kit (3) so that tip of punch "B" (4) lightly touches brake line. |
23 | Make finished flange of brake line by slowly screwing in punch holder (6) with specified tightening torque. |
24 | Remove punch holder (6) from flanging tool kit (3). |
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25 | Release tensioning screws (9) evenly until brake line with clamping brackets (7) can be taken out of flanging tool kit (3). |
26 | Release and remove clamping brackets (7) from finished, flanged brake line. |