Remove/install brake disc

AR42.10-P-0220A

Remove/install brake disc

8.12.11

29.11.11

Long-life grease repair materials replaced by hot-grease paste

Step 5

 

Remove/install

Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A



Notes on repairs to brake system

AH42.00-P-0003-01A

1

Remove wheels



Remove/install wheels, rotate if necessary

AP40.10-P-4050Z

2

Release parking brake

 Only if removing brake disks (61) at rear axle.

3

Check brake lining thickness and brake disks (61)

 Only replace brake pads and brake disks (61) in complete sets if necessary.



Check brake lining thickness

Model 129, 140 as of 1.7.93,

Model 170, 202, 208, 210

AP42.10-P-4253AM



Inspect condition of brake disks

AP42.10-P-4258AM

4

Remove brake disk

 Do not detach brake hose, instead attach brake caliper to vehicle so that it is free of tension. Do not kink or tension brake hose, as otherwise it will be damaged.

At the front axle:

Model 129, 140,

Model 208.370 /470 up to 18.1.99 except code 491 USA version,
model 210.070 up to 7.2.99
except code 491 USA version,
except code 498 Japan version,
except code 625 Australia version,
except code 957 AMG engineering package,
model 210.072 /270 /272 up to 7.2.99

AR42.10-P-0070AM

Model 202.024 /025 /026 /029 /082 /085 /086 /088 /089 /128 /188,
Model 170.435 /444 /445 /447 /449 /465,

Model 208.335 /344 /345 /347 /348 /365 /435 /444 /445 /447 /448/ 465,

Model 210.00 /01 /02 /035 /037 /04 /053 /06 /081 /082 /20 /21 /22 /23 /24 /26 /282 /60 /61 /663,
model 210.083 /283 up to 7.2.99,
model 210.070 /270
with code 491 USA version,
with code 498 Japan version,
with code 625 Australia version,
model 208.370 /470 with code 494 USA version,
model 202.028 as of 1.9.95, 210.055, except code 957 AMG engineering package

AR42.10-P-0070BM

Model 202.018 /020 /022 /023 /078 /080 /081 /083 /087 /120 /121 /122 /125 /133 /180 /182 /193,
model 202.028 up to 31.8.95 except code 957 AMG engineering package

AR42.10-P-0070CM

Model 170.466, 208.374,
model 208.370 /470 as of 19.1.99 except code 494 USA version,
model 202.033 /093, 210.072 /074 /274 with code 957 AMG engineering package,
model 210.070 as of 8.2.99,
except code 494 USA version,
except code 498 Japan version,
except code 625 Australia version,
model 210.083 /270 /283 as of 8.2.99

AR42.10-P-0070DM

Model 202.028, 210.055 with code 957 AMG engineering package C 36, E 36

AR42.10-P-0070EM

At the rear axle:

Model 129, 140, 170, 202, 208, 210 except code 957 AMG engineering package

AR42.10-P-0080AM

Model 202.028 /033 /093, 210.055 /072 /074 /274 with code 957 AMG engineering package

AR42.10-P-0080BM

5

Remove locking bolt (64) and remove brake disk (61)

 Installation: Only replace brake disks (61) in pairs. Lightly grease seat of brake disk (61) and replace the safety bolt (64).

Hot lubricating paste

*BR00.45-Z-1005-06A

 Models 129, 140, 202: Ensure that the dowel pin or roll pins (63) are properly seated in the brake disk (61).

 Models 202.033 /093, 208.374, 210.072 with code 957 AMG engineering package E 50 AMG 210.074 /274

The left and right brake disks (61) are different.

Identification:

AMG A210 421 1912 right side

AMG A210 421 1812 left side

 Model 140 up to 3.9.93

When installing new brake disks on front axle: 

Pull out roll pins on front wheel hub.

AR42.10-P-0220-01A



Fixture for pulling out roll pins on front wheel hub

WF58.50-P-4210-02A



*BA42.10-P-1001-06A



*BA42.10-P-1002-06A



Notes on installing brake disks

Model 129.067 as of 1.6.1994, 129.076

AH42.10-P-9406-04A



Front axle brake disks modified

Model 129.067 as of 1.6.94

BT42.10-P-9406-01A



Front axle brake system, function

Model 210.072 /272 with code 957 AMG engineering package E 50 AMG

GF42.10-P-0002A

6

Install in the reverse order

7

Adjust parking brake

Model 129, 140 as of 1.11.93, 170, 202, 208, 210

AR42.20-P-0540A

Model 140 up to 31.10.93

AR42.20-P-0540B

Number

Designation

Model
129

Model
140

Model
170

BA42.10-P-1001-06A

Locking bolt of rear axle brake disk

Nm

10

10

10

BA42.10-P-1002-06A

Locking bolt of front axle brake disk

Nm

10

10

10

Number

Designation

Model
202

Model
208

Model
210.0

BA42.10-P-1001-06A

Locking bolt of rear axle brake disk

Nm

10

10

10

BA42.10-P-1002-06A

Locking bolt of front axle brake disk

Nm

10

10

10

Number

Designation

Model
210.2/ 6

BA42.10-P-1001-06A

Locking bolt of rear axle brake disk

Nm

10

BA42.10-P-1002-06A

Locking bolt of front axle brake disk

Nm

10

Number

Designation

Order number

BR00.45-Z-1005-06A

Paste, hot lubrication 1 kg, DB supply specification 6879.20

A 000 989 76 51