ar2710s0500e

Remove/install transmission with torque converter

ประเภท ar · หัวข้อ 27.10 · เวอร์ชัน 0300 · 2020-01-30

ใช้กับ: Model 447 with engine 651 with transmission 722.9 Model 447, 448 with engine 274 with transmission 722.9

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กลุ่มฟังก์ชัน 2 Chassis › 27 Automatic transmission › 27.10 Complete transmission — ซีรีส์ 447 · ซีรีส์ 448 · ซีรีส์ 651

EinPAS 17 Drivetrain/axle › 17.15 Clutch › 17.15.31 Hydraulic clutch — ซีรีส์ 447 · ซีรีส์ 448 · ซีรีส์ 651

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.80 Transmission, complete — ซีรีส์ 447 · ซีรีส์ 448 · ซีรีส์ 651

ใช้กับเครื่องยนต์/เกียร์ด้วย: 274 ***, 722 9**

AR27.10-S-0500E

Remove/install transmission with torque converter

29.01.2020

Model

447 with engine 651 with transmission 722.9

Model

447, 448 with engine 274 with transmission 722.9

Modification notes

20.01.2020

Basic data reference BE27.20-N-1001-01PS added.

Operation step 19

20.01.2020

"Special tool 126 589 04 31 00 parallel gauge" added.

Operation step 19

20.01.2020

Work procedure revised.

The whole document

AR27.20-S-0500-01E

Remove/install transmission with torque converter

S27.10-4521-09

1

Bracket

5

Electrical connector

7

Automatic transmission

4

Electrical wiring harness

6

Electrical connector

Remove/install transmission with torque converter

S27.10-4522-09

2

Double clamp

4

Electrical wiring harness

7

Automatic transmission

3

Oil line

Remove/install transmission with torque converter

Shown with CODE ZG2 (Permanent all-wheel drive)

3

Oil line

8

Bolts

9

Propeller shaft

S27.10-4523-06

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Remove/install

1

Remove ground line of battery.

AR54.10-S-0003E

2

Remove lower engine compartment paneling.

AR61.20-S-1105E

3

Drain transmission oil from torque converter and oil pan of automatic transmission (7).

Only when continuing to work on automatic transmission (7).

Automatic transmission fluid and oil filter change

AP27.00-S-2702E

4

Remove bracket (1).

Model 447, 448 with engine 274 Model 447 with engine 651 except code ZG2 (Permanent all-wheel drive)

Engine 651Nut/bolt, bracket to front exhaust system

*BA49.10-N-1003-01I

Engine 274Nut, catalytic converter to catalytic converter bracket

*BA49.10-N-1001-02F

Bolt, transmission housing to engine

*BA27.10-N-1003-04B

5

Remove engine crossmember at rear.


Model 447, 448 with engine 274 Model 447 with engine 651 except code ZG2 (Permanent all-wheel drive)

AR22.10-S-1170E

Model 447 with engine 651 with code ZG2 (Permanent all-wheel drive)

AR22.10-S-1170EA

6

Remove propeller shaft from flex disk.

AR41.10-S-0050-14E

Topical note

Notes on using electrical or pneumatic screwdrivers/impact wrenches

AH00.00-N-0017-01A

Bolt, propeller shaft center support bearing to underfloor

*BA41.10-N-1003-01H

Bolt, drive shaft to flexible coupling on transmission

*BA41.10-N-1001-01H

7

Detach upper sections of double clamps (2) from automatic transmission (7), oil pan and refrigerant compressor.

To do so, remove screw of respective upper section.

8

Detach oil lines (3) of oil cooling system from automatic transmission (7) and place to one side.

To do this, unscrew screw/bolts. Collect escaping transmission oil and seal connections.

Commercially available devices/tools
Collecting pan

Installation: Install new seals.

Bolt, oil line to transmission housing

*BA27.10-N-1004-04B

Record plug

*129589009100

9

Disconnect electrical connector (5).

10

Remove the electrical wiring harness (4).

11

Disconnect electronic transmission control connector coupling.

AR27.10-S-0500-01E

12

Disconnect electrical connection (6).

13

Support and secure automatic transmission (7).

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

14

Remove torque converter from drive plate.

AR27.20-S-0001-01E

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Bolt, torque converter to drive plate/star-shaped drive plates

*BA27.20-N-1002-01B

Model 447, 448 with engine 274 with transmission 722.9
Socket wrench bit

*001589650900

Model 447 with engine 651 with transmission 722.9
Counterholder

*651589084000

Model 447 with engine 651 with transmission 722.9
Counterholder

*651589004000

15

Remove drive shaft (9) from front axle differential.


Model 447 with engine 651 with transmission 722.9
with code ZG2 (Permanent all-wheel drive)

AR41.10-S-0070EA

To do so, remove bolts (8) and pull front flange out of front axle transmission.

16

Remove screws of automatic transmission (7) from engine.

Bolt, transmission housing to engine

*BA27.10-N-1003-04B

17

Remove automatic transmission (7) toward rear and lower.


Secure torque converter using suitable tool (e.g. assembly lever) to prevent it from falling out.
Otherwise the torque converter may be damaged.

Check

18

Check oil line (3) to housing of power output.

Model 447 with engine 651 with code ZG2 (Permanent all-wheel drive)

An oil restrictor with filter screen must be present in the oil line (3) to the housing of the output.

If an oil restrictor with filter screen is not fitted,

replace oil line (3) to housing of power output with an appropriate variant.

Remove/install oil lines of oil cooling for automatic transmission

AR27.55-S-0600E

19

Remove torque converter.

Only when continuing to work on automatic transmission (7).

AR27.20-S-0500-01E

Protrusion of torque converter to torque converter housing

*BE27.20-N-1001-01PS

Multi-purpose paste

*BR00.45-Z-1009-06A

Parallel rest

*126589043100

20

Install in the reverse order.

Check

21

Check oil level in automatic transmission (7).

AR27.00-S-0270E

Check values for torque converter

Number

Designation

Transmission 722.9 in model 447, 448 with engine 274

Transmission 722.9 in model 447 with engine 651

BE27.20-N-1001-01PS

Protrusion of torque converter to torque converter housing

mm

14,5

24,8

Complete automatic transmission

Number

Designation

Transmission 722.9

BA27.10-N-1003-04B

Bolt, transmission housing to engine

Nm

38

Complete automatic transmission

Number

Designation

Transmission 722.9

BA27.10-N-1004-04B

Bolt, oil line to transmission housing

Nm

12

Torque converter

Number

Designation

Transmission 722.9

BA27.20-N-1002-01B

Bolt, torque converter to drive plate/star-shaped drive plates

Straight threaded connection

M8

Nm

42

Angled threaded connection

Stage 1

Nm

4

Stage 2

Nm

30

Stage 3

°

90

Propeller shaft

Number

Designation

Model 447, 448

BA41.10-N-1001-01H

Bolt, drive shaft to flexible coupling on transmission

Nm

58

Propeller shaft

Number

Designation

Model 447, 448

BA41.10-N-1003-01H

Bolt, propeller shaft center support bearing to underfloor

Nm

58

Exhaust system

Number

Designation

Engine 274 in model 447, 448

BA49.10-N-1001-02F

Nut, catalytic converter to catalytic converter bracket

Nm

25

Exhaust system

Number

Designation

Engine 651 in model 447

BA49.10-N-1003-01I

Nut/bolt, bracket to front exhaust system

Nm

23

Remove/install transmission with torque converter
Remove/install transmission with torque converter
Remove/install transmission with torque converter
Remove/install transmission with torque converter

126 589 04 31 00

Parallel rest

129 589 00 91 00

Record plug

001 589 65 09 00

Socket wrench bit

651 589 08 40 00

Counterholder

Remove/install transmission with torque converter

651 589 00 40 00

Counterholder

Repair materials

Number

Designation

Order number

BR00.45-Z-1009-06A

Multi-purpose paste

A 000 989 80 51

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