AR26.60-W-0001E | Remove and install gearshift system | 12.4.10 |
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540 with CODE (GS1) "Manual" gearshift
W26.60-1116-06
Shown on transmission 715.520
1 Cover
2 Gasket
3 Shift segment
5 Cap
6 Grub screw
7 Shift housing
8 Shim
9 Shift shaft with bearing cover
10 O-ring
11 Connector
12 O-ring
S9 Neutral position switch
W26.60-1090-01
14 Shift rod
15 Gearshift lever
16 Bracket
17 Support rod
| Remove/install | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
1 | Tilt cab | The front flap must always be opened when tilting. | |
| Notes on tilting the cab | ||
2 | Remove soundproofing in the top right and left | ||
3 | Unpressurized circuit 4 of compressed-air system | ||
4 | Detach spiral hoses and electrical cables from cab support | Only for semitrailer tractors. | |
5 | Detach cover or step platform above the transmission | Only for semitrailer tractors. | |
6 | Detach support rod (17) from bracket (16) | ||
7 | Unlock and detach shift rod (14) from shift lever (15) | ||
8 | Detach compressed-air lines from 3/2-way valve | With compressed-air connection system "VOSS 230" | |
With compressed-air connection system "VOSS 232" (NG 8, 12) or "SCHÄFER SDF" (NG 6) | |||
Installation: Check O-rings and replace if necessary. | |||
| Notes on compressed air connection systems | ||
9 | Detach connector (11) from shift housing (7). | ||
10 | Detach neutral switch (S9) | | |
11 | Fix reverse gear shift rail | ||
| |||
12 | Remove lock rod for interlock | ||
13 | Remove cover (1) from shift housing (7) | Install: Replace gasket (2). | |
14 | Remove cap (5) from shift housing (7). | Installation: Install new cap (5) and insert with adhesive. | |
15 | Heat grub screw (6) with hot-air gun and unscrew from shift housing (7). | Installation: Insert grub screw (6) with adhesive. | |
16 | Pull shift segment (3) off shift shaft | Mark installed position. | |
17 | Detach circlip from the shift shaft | ||
18 | Remove bolts from left and right supporting arm at frame and transmission | | |
19 | Raise transmission slightly | ||
20 | Remove shift housing (7) | Press transmission to the left using a suitable tool. | |
Installation: Clean sealing surfaces and coat with sealant. | |||
21 | Remove shim (8) and O-rings (10) from shift housing (7). | Installation: install new O-rings (10). | |
22 | Detach shift shaft with bearing cover (9) | Push transmission to the right using a suitable tool. | |
Installation: Coat longitudinal splines of shift mechanism with long-term grease. | |||
Clean sealing surfaces and coat with sealant. | |||
23 | Remove O-ring (12) on the shift shaft | ||
24 | Check needle bearing in front section of transmission housing for wear and damage | If wear or damage is present: | |
Replace needle bearing in front section of transmission housing. | |||
Internal extractor | |||
Countersupport | |||
25 | Install in the reverse order |
Complete manual transmission
Number | Designation | Trans-mission 715.500/ | |
BA26.10-N-1003-01C | Supporting arm to frame | Nm | 330 |
Sensors
Number | Designation | Transmission | ||
BA26.19-N-1008-01A | Reverse gear switch to | Nm | 60 | |
BA26.19-N-1010-01A | Neutral position switch to transmission housing | Nm | 60 | |
000 589 27 33 00
000 589 33 33 00
Counter stay
Internal puller
Repair materials
Number | Designation | Order number |
BR00.45-Z-1015-01A | Loctite 5203 sealant | A 002 989 71 20 10 |
BR00.45-Z-1001-02A | Thread locking adhesive, Loctite 241 | A 002 989 94 71 |
BR00.45-Z-1001-06A | Long-life grease | A 000 989 63 51 11 |