Seal unit pump's intermediate plate

AR07.15-G-8960B

Seal unit pump's intermediate plate

9.1.12



Removing

1

Remove unit pump (1) in question

AR07.15-G-8950B

2

Clean lower part of the unit pump (1) using the
cleaner in the scope of supply

*BR00.45-Z-1028-04A

3

Remove O-rings (8, 9, 10) from unit pump (1)

AR07.15-G-8950-01B

*BR00.45-Z-1028-04A

4

Push sleeve (11) onto lower part of the unit pump (1)

 This ensures that no dirt can enter the holes.

 Sleeve

*904589031400



Disassemble

5

Clean upper part of the unit pump (1) using the
cleaner in the scope of supply

 Carefully remove residual paint from sealing surfaces on the unit pump (1).

The high-pressure hole must be closed off. It is essential to prevent dirt or cleaning agents from entering the unit pump (1). Ensure the utmost cleanliness during disassembly.

*BR00.45-Z-1028-04A

6

Attach marking (arrow A) for unit pump (1) to intermediate plate (3) and lay unit pump (1) on stop plate (7)

 Use a scriber or marker; do not use a stamping tool.

7

Remove screw/bolts (6) and raise magnet (4) together with intermediate plate (3) and model plate (5)

 First remove any paint residue (arrow B) from screw heads using a scriber.

 Screwdriver insert

*904589021000

8

Remove intermediate plate (3) and model plate (5) from magnet (4)

 Clean sealing surfaces on Magnet (4) using the
cleaner in the scope of supply.

*BR00.45-Z-1028-04A

9

Remove seals (2) and clean intermediate plate (3) using the
cleaner in the scope of supply

*BR00.45-Z-1028-04A

10

Mark cross piece (1.2) and anchor plate (1.1) relative to unit pump (1) (arrow C)

 Use a touch-up paint pen; never use a scriber or stamping tool.

The cross piece (1.2) must not be pushed or twisted.

11

Spray cleaner in the scope of supply onto sealing surfaces on unit pump (1), cross piece (1.2) and anchor plate (1.1)

 Do not remove paint residues on the unit pump (1); they are needed to fasten the intermediate plate (3).

*BR00.45-Z-1028-04A

12

Remove stop plate (7)

13

Clean model plate (5) using the
cleaner in the scope of supply

 Remove any paint from the screw head contact surfaces. Do not remove the protective foil from the model plate (5).

*BR00.45-Z-1028-04A



Assemble

14

Lay stop plate (7) under unit pump (1)

 Replace stop plate (7).

Ensure utmost cleanliness during assembly.

15

Insert seals (2) into intermediate plate (3)

 Replace seals (2).

Glue together seals (2) using high-temperature grease.

*BR00.45-Z-1051-06A

16

Lay intermediate plate (3) on unit pump (1)

 Observe identification mark (arrow C) on cross piece (1.2) and anchor plate (1.1) relative to unit pump (1).

Pay attention to installation location (arrow D) of intermediate plate (3) to crosspiece (1.2).

The paint residue fixes the intermediate plate (3) to the unit pump (1).

17

Lay magnet (4) on intermediate plate (3)

18

Tighten down model plate (5), magnet (4), intermediate plate (3), unit pump (1) and stop plate (7) using bolt (6)

 Replace screws (6).

Tighten screw/bolts (6) in a diagonally opposite sequence.



*BA07.15-N-1009-01E

 Torque driver

*001589802100

 Screwdriver insert

*904589021000



Install

19

Attach O-ring (8, 9, 10) on unit pump (1) using high-temperature grease

 Replace O-rings (8, 9, 10).

AR07.15-G-8950-01B

 Sleeve

*904589031400

*BR00.45-Z-1051-06A

20

Install unit pump (1) in question

AR07.15-G-8950B

Number

Designation

Engine
900.91/92, 902.92/93, 904.92/95, 906.935/95, 924.91/92/93, 926.96

BA07.15-N-1009-01E

Screw/bolt, solenoid valve to
MR/PLD unit pump

Stage 1

Nm

2

Stage 2

Nm

5

Number

Designation

Order number

BR00.45-Z-1028-04A

Cleaner from package

Adolf Würth GmbH & Co. KG
Reinhold-Würth-Str. 12-17
74653 Künzelsau-Gaisbach
Germany
Tel. +49 7940 15-0
Fax +49 7940 15-1000
www.wuerth.de

BR00.45-Z-1051-06A

High-temperature grease

A 000 989 81 51