Modification notes |
16.01.2017 | Plastic oil pan changed, added. | Operation steps 11, 12.1 and 12.2 | BT01.45-W-7501-01H |
12.07.2019 | Engine oil | Model 963 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 963 with engine 470.9 with code M5C or with code M5M | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 964 with engine 470.9 except code M5C or except code M5M, without all-wheel drive | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 964 with engine 470.9 with code M5C or with code M5M, without all-wheel drive | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 964 with engine 470.9 except code M5C or except code M5M, with all-wheel drive | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 964 with engine 470.9 with code M5C or with code M5M, with all-wheel drive | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 963 with engine 471.9 except code M5C or except code M5M | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 963 with engine 471.9 with code M5C or with code M5M | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 964 with engine 471.9 except code M5C or except code M5M, with all-wheel drive | BF18.00-N-1001-01N |
12.07.2019 | Engine oil | Model 964 with engine 471.9 with code M5C or with code M5M, with all-wheel drive | BF18.00-N-1001-01N |
W01.45-1050-09
1 | Oil pan | 3 | Filler pipe | 5 | Oil suction pipe lower part | ||
2 | Engine wiring harness | 4 | Oil suction pipe upper part | B605 | Engine oil fill level sensor |
6 | Crankcase |
7 | Housing cover |
8 | Timing case |
A | Separation point |
W01.45-1051-05
Seal (9) with tabs (B) |
1 | Oil pan |
9 | Seal |
B605 | Engine oil fill level sensor |
B | Tab |
W01.45-1054-05
W01.45-1070-08
Seal (10) with spacers (C) |
1 | Oil pan | B605 | Engine oil fill level sensor | D | Sealing lip | ||
10 | Seal | C | Spacer |
Danger | Risk of death from lowering vehicle when working between wheels and body. Risk of injury from pinching or crushing when working on the air suspension. | Testing and repair work between the wheel and wheel arch or in the wheel well should only be performed if the vehicle is secured using suitable support fixtures to prevent it from lowering. | |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on tilting the cab | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Notes on engine oil | |||
Preparatory tasks | |||
1 | Connect diagnostic system and start XENTRY | Only for vehicles with code A1A (Front axle air-sprung) | |
2 | Read out and print out values for level control of the front axle | Only for vehicles with code A1A (Front axle air-sprung) | |
| Remove/install | ||
3 | Remove soundproofing | ||
4 | Raise vehicle at front with level control operating unit or with pit hoist and secure vehicle frame with jack stands | Only for vehicles with code A1A (Front axle air-sprung) | |
5 | Drain engine oil | ||
Drain screw on oil pan | |||
Engine oil | |||
6 | Remove skewback crossbeam on frame |
| |
Frame sections to frame | |||
Holder for front axle travel sensor to crossmember | |||
7 | Remove filler pipe (3) at oil pan (1) | Installation: Check the sealing ring for damage; replace if necessary. | |
8 | Remove oil suction pipe upper part (4) from oil suction pipe lower part (5) | Installation: Check the coupling for damage and replace if necessary. | |
9 | Remove electrical engine wiring harness (2) on front of oil pan (1) | Screw/bolt, engine wiring harness to oil pan | |
10 | Disconnect electrical connection on engine oil fill level sensor (B605) | ||
11 | Remove oil pan (1) | ||
| Plastic oil pan changed | ||
Tightening procedure | |||
The screws/bolts in the oil pan (1) are secured to prevent them from falling out. | |||
Installation: Observe tightening procedure. | |||
Screw/bolt, oil pan to crankcase | |||
12.1 | Remove seal (9) | Seal (9) with tabs (B). | |
| Plastic oil pan changed | ||
Installation: Insert new seal (9) exactly in the groove of the oil pan (1), while observing the installation position of the tabs (B). | |||
12.2 | Remove seal (10) | Seal (10) with spacers (C). | |
| Plastic oil pan changed | ||
Installation: | |||
Installation: Insert new seal (10), with the two sealing lips (D) pointing upwards, exactly in the groove of the oil pan (1). | |||
13 | Carefully remove old sealant and clean sealing surfaces on oil pan (1), timing case (8), crankcase (6) and front housing cover (7) | | |
Installation: Apply new sealant to the connecting points (A) for the timing case (8) and the front housing cover (7). | |||
Sealant, Loctite 5970, 50 ml | |||
14 | Remove engine oil fill level sensor (B605) on the oil pan (1) | Only when replacing the oil pan (1). | |
Installation: Replace the sealing ring on the engine oil fill level sensor (B605). | |||
Engine oil fill level sensor to oil pan | |||
15 | Remove oil suction pipe lower part (5) | Only when replacing the oil pan (1). | |
Installation: Replace the sealing ring on the oil suction pipe lower part (5). | |||
16 | Install in the reverse order | ||
17 | Start engine and perform an engine test run | Allow engine to idle, oil pressure must have built up after approx. 10 s, then run engine at slightly higher speeds. | |
18 | Turn off engine and check area of oil pan (1) for leaks | Visual inspection. | |
19 | Check engine oil level at display; correct if necessary | Check engine oil level after waiting at least 5 min. after switching off the engine. | |
20 | Read out values for level control of the front axle and compare with the values printed out in operation step 2 | Only for vehicles with code A1A (Front axle air-sprung) | |
If the read values deviate by more than 2 mm from the printed values. | |||
| |||
Calibrate the driving level. | |||
21 | End Xentry and disconnect diagnostic system | Only for vehicles with code A1A (Front axle air-sprung) |
Engine lubrication |
Number | Designation | Model 963 with engine 470.9 with code M5S | Model 963 with engine 470.9 except code M5C or except code M5M | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 34 | 34 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 5 | 5 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||
Engine lubrication |
Number | Designation | Model 963 with engine 470.9 with code M5C or with code M5M | Model 964 with engine 470.9 with code M5S, without all-wheel drive | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 34 | 35 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 5 | 5 | ||
Sheet | |||||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Engine lubrication |
Number | Designation | Model 964 with engine 470.9 except code M5C or except code M5M, without all-wheel drive | Model 964 with engine 470.9 with code M5C or with code M5M, without all-wheel drive | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 35 | 35 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 5 | 5 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | - | |||
Sheet | - | - | |||
Engine lubrication |
Number | Designation | Model 964 with engine 470.9 with code M5S, with all-wheel drive | Model 964 with engine 470.9 except code M5C or except code M5M, with all-wheel drive | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 37 | 37 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 5 | 5 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||
Engine lubrication |
Number | Designation | Model 964 with engine 470.9 with code M5C or with code M5M, with all-wheel drive | Model 963 with engine 471.9 with code M5S | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 37 | 39 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 5 | 6 | ||
Sheet | |||||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Engine lubrication |
Number | Designation | Model 963 with engine 471.9 except code M5C or except code M5M | Model 963 with engine 471.9 with code M5C or with code M5M | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 39 | 39 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 6 | 6 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | - | |||
Sheet | - | - | |||
Engine lubrication |
Number | Designation | Model 964 with engine 471.9## ## as of 118138 with code M5S, without all-wheel drive, with oil pan A 471 010 69 13 | Model 964 with engine 471.9## ## as of 118138 except code M5C or except code M5M, without all-wheel drive, with oil pan A 471 010 69 13 | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 37 | 37 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 6 | 6 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||
Engine lubrication |
Number | Designation | Model 964 with engine 471.9## ## as of 118138 with code M5C or with code M5M, without all-wheel drive, with oil pan A 471 010 69 13 | Model 964 with engine 471.9## ## up to 118137, without all-wheel drive, with oil pan A 471 010 55 13 | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 37 | 40 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 6 | 6 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | - | |||
Sheet | - | - | |||
Engine lubrication |
Number | Designation | Model 964 with engine 471.9 with code M5S, with all-wheel drive | Model 964 with engine 471.9 except code M5C or except code M5M, with all-wheel drive | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 42 | 42 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 6 | 6 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||
Engine lubrication |
Number | Designation | Model 964 with engine 471.9 with code M5C or with code M5M, with all-wheel drive | Model 963 with engine 473.9 with code M5W | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 42 | 42 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 6 | 7 | ||
Sheet | |||||
Sheet | |||||
Sheet | - | - | |||
Sheet | - | - | |||
Engine lubrication |
Number | Designation | Model 963 with engine 473.9 with code M5S | Model 963 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 42 | 42 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 7 | 7 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||
Engine lubrication |
Number | Designation | Model 964 with engine 473.9 with code M5W, without all-wheel drive | Model 964 with engine 473.9 with code M5S, without all-wheel drive | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 42 | 42 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 7 | 7 | ||
Sheet | |||||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Engine lubrication |
Number | Designation | Model 964 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z, without all-wheel drive | Model 964 with engine 473.9 with code M5W, with all-wheel drive | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 42 | 47 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 7 | 7 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | - | |||
Sheet | - | - | |||
Engine lubrication |
Number | Designation | Model 964 with engine 473.9 with code M5S, with all-wheel drive | Model 964 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z, with all-wheel drive | ||
BF18.00-N-1001-01N | Engine oil | Filling capacity (oil pan with oil filter) | Liter | 47 | 47 |
Filling capacity of oil filter | Liter | 3 | 3 | ||
Filling capacity after repair on engine in the case of emptied oil ducts | Liter | 7 | 7 | ||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||