ar0110s2400pb

Remove/install engine

ประเภท ar · หัวข้อ 01.10 · เวอร์ชัน 0100 · 2018-09-28

ใช้กับ: Engine 200 in model 470

ไม่มีใน “th” แสดงเป็น อังกฤษ

ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.10 Complete engine — ซีรีส์ 470

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — ซีรีส์ 470

ใช้กับเครื่องยนต์/เกียร์ด้วย: 200 ***

AR01.10-S-2400PB

Remove/install engine

12.12.2017

Engine

200 in model 470

Remove/install engine

1

Belt pulley

2

Bracket

3

Screw

4

Coolant hose

5

Coolant hose

S01.10-4649-06

Danger

Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant.

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained.

AS83.00-Z-0001-01A

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A

Topical note

Notes on using electrical or pneumatic screwdrivers/impact wrenches

AH00.00-N-0017-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove/install

1

Remove engine hood

AR88.40-S-3000P

2

Remove the transmission

AR26.10-S-0021P

3

Remove resonator

AR09.20-S-0010PB

4

Remove radiator

AR20.20-S-3865PB

5

Remove coolant hose (4) from fitting on the cylinder head

Hose clamp pliers

*454589003700

6

Remove poly-V belt

AR13.22-S-1202PB

7

Remove belt pulley (1)

8

Remove exhaust manifold with catalytic converter from center muffler

AR14.10-S-4096PB

9

Remove bracket (2)

Remove screw (3) to do this.

Bolt, hydraulic hose/line to holder

*BA46.20-N-1006-01Q

10

Remove power-steering pump from cylinder head and timing case cover and place to one side

AR46.30-S-0500PB

To do this, swivel power-steering pump out of the working area and fasten at a suitable location with a cable tie.

11

Remove refrigerant line between condenser and refrigerant compressor

AR83.30-S-7830PB

12

Remove refrigerant line from refrigerant compressor on the low-pressure side

AR83.30-S-7820PB

13

Remove refrigerant line between condenser and vehicle interior expansion valve

AR83.30-S-7833PB

14

Remove coolant hose from coolant thermostat

AR20.10-S-2461PB

15

Remove lines and hoses for the removal of the engine

AR01.10-S-2400-15PB

Record plug

*129589009100

Hose clamp pliers

*454589003700

16

Remove electric lines for the removal of the engine

AR01.10-S-2400-16PB

Nut, electric line to prefuse box

*BA54.10-N-1003-01P

M6

*BA00.10-N-1002-01A

17

Attach lifting eyes to engine

AR01.10-S-2400-01PB

Lifting eyes

*200589006100

18

Remove screws of the left and right engine mounts from the integral carrier

The engine mounts remain on the engine carriers.

Bolt, engine mount to frame-type integral support

*BA22.10-N-1003-01PB

19

Remove engine

AR01.10-S-2400-01PB

Commercially available devices/tools
Load tilter
Engine crane

Lifting eyes

*200589006100

20

Install in the reverse order

Check

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

21

Check for leak tightness with engine running

Visual inspection only.

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14

Engine mounts, engine supports

Number

Designation

Engine 200 in model 470

BA22.10-N-1003-01PB

Bolt, engine mount to frame-type integral support

Nm

88

Steering gear

Number

Designation

Model 470, 471

BA46.20-N-1006-01Q

Bolt, hydraulic hose/line to holder

Nm

4

Battery, voltage supply

Number

Designation

Model 470

BA54.10-N-1003-01P

Nut, electric line to prefuse box

Nm

13

Remove/install engine
Remove/install engine
Remove/install engine

454 589 00 37 00

Hose clamp pliers

200 589 00 61 00

Lifting eyes

129 589 00 91 00

Record plug

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