Detach/attach lines and hoses for removal of engine

AR01.10-S-2400-15PB

Detach/attach lines and hoses for removal of engine

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Engine

200 in model 470

1

Remove coolant hose (1).

 To do so, open clamp on coolant hose (1) using  hose clamp pliers and remove coolant hose (1).

 Collect escaping coolant; seal connections with  a set of stop plugs.

 Installation: Check clamp.

Depending on findings



Replace clamp if necessary.

2

Remove coolant hose (2).

 To do so, open clamp on coolant hose (2) using  hose clamp pliers and remove coolant hose (2).

 Collect escaping coolant; seal connections with  a set of stop plugs.

 Installation: Check clamp.

Depending on findings



Replace clamp if necessary.

3

Remove fuel hose (3) from fuel line.

 To do so, release fuel hose (3) on connector coupling (4).
Collect escaping fuel; seal connections with  a set of stop plugs.

4

Place fuel hose (3) outside of working area.

 To do so, remove fuel hose (3) from bracket (5) and retaining clip (6).

5

Remove fuel hose (7).

 To do so, open clamp (8) on fuel hose (7) using  hose clamp pliers and remove fuel hose (7).
Collect escaping fuel; seal connections with  a set of stop plugs.

 Installation: Check clamp (8).

Depending on findings



Replace clamp (8).

6

Place fuel hose (7) outside of working area.

 To do so, remove fuel hose (7) from bracket (9).

7

Remove vacuum hose (10) from intake manifold and place outside working area.

 To do so, open clamp on vacuum hose (10) using  hose clamp pliers and remove vacuum hose (10).
Seal connections with  set of stop plugs .

 Installation: Check clamp.

Depending on findings



Replace clamp if necessary.

8

Install in the reverse order.