High pressure expansion hose to power steering pump
–
Nm
38
VDA pump
Nm
–
VT pump
Nm
–
Pulse generator
Number
Designation
Model 906 with engine 642
BA54.00-N-1003-01A
Bolt, vehicle speed sensor to transmission housing
Nm
10
Refrigerant compressor
Number
Designation
Model 906 with engine 642 without code H08 or without code N63
Model 906 with engine 642 with code H08 or without code N63
BA83.55-N-1004-01L
Bolt, refrigerant lines to refrigerant compressor
Nm
22
22
129 589 00 91 00
Record plug
1
Unfasten grommet (5) on battery box (6).
2
Remove positive line (3) from battery box (6) and expose up to the starter.
D54.18-1156-11
3
Mark fuel hoses (10, 11) relative to the fuel lines (12, 13), disconnect and close off using suitable stop plugs.
Collect escaping fuel in a suitable container.
4
Engine 642.896 in model 906 with transmission 711 except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Pull out securing clamp (7).
5
Engine 642.896 in model 906 with transmission 711 except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Pull out hydraulic line for clutch operation (9) from the central clutch release bearing (8) and close off openings with suitable stop plugs.
Collect brake fluid which runs out in a suitable container.
D01.10-1210-12
6
Engine 642.896 in model 906 with transmission 722 except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Remove electrical line (16) on filler pipe (17).
7
Engine 642.896 in model 906 with transmission 722 except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Disconnect electrical connection (18) from transmission (14).
D27.19-1144-11
8
Engine 642.896 in model 906 with code J19 (Tachograph 1 day/2 drivers automatic (CM)) except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Engine 642.896 in model 906 with code JD1 (Digital tachograph) except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Engine 642.896 in model 906 with code JD2 (Tachograph digital EC with rpm + aux-recorder) except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Remove lead seal (15).
Installation: Fit a new lead seal (15).
9
Remove speed sensor (40) from transmission (14) and lay down to side with electrical wiring harness connected, .
D01.10-1213-03
D01.10-1185-09
10
Disconnect electrical connection on oxygen sensor (B85/3x1) and expose electrical line (19) to oxygen sensor.
11
Remove coolant hose (20) from exhaust gas recirculation, lay upward and fasten with cable tie.
12
Remove vacuum hose (21) from aneroid capsule (22).
Remove bracket (33) from bracket (32), remove pressure lines (34) and fasten to engine with cable tie. .
17
Engine 642.896 in model 906 with transmission 722 except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Open brackets (35), unclip automatic transmission oil lines (36) and fasten to engine with a cable tie on engine.
D01.10-1186-08
18
Remove ground line (23) on longitudinal member (24).
Installation: The connection for ground line (23) on the longitudinal member (24) must be free of paint, dirt or corrosion.
19
Open cable tie and expose engine wiring harness (25) in engine compartment.
20
Disconnect electrical connections (26, 27).
21
Unlock electrical connection (28) and detach from CDI control unit (N330).
22
Fasten engine wiring harness (25) to engine with cable tie.
D01.10-1187-08
23
Remove high-pressure hose (37) at the power steering pump (38), .
Collect hydraulic oil running out in suitable container. Seal openings with suitable stop plug.
Installation: install new sealing ring.
24
Engine 642.896 in model 906 with code HH9 (Air conditioner, automatic heater control) except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function) Remove screw/bolts (41, 42), remove refrigerant lines (39, 40) from A/C compressor (A9) and plug openings with suitable stop plugs. .
