High pressure expansion hose to power steering pump
MODEL 906 with ENGINE 642
BA46.30-N-1003-01A
Sensors, transmitters
Number
Designation
Engine 642
BA07.04-N-1002-01G
Temperature sensor to diesel particulate filter
Nm
45
Sensors, transmitters
Number
Designation
Engine 642
BA07.04-N-1014-01G
NOx sensor downstream of diesel particulate filter
Nm
60
Diesel particulate filter
Number
Designation
Engine 642.896 in model 906
BA14.40-N-1002-01B
Screw/bolt, clamping plates of pressure lines
Nm
10
Diesel particulate filter
Number
Designation
Engine 642.896 in model 906
BA14.40-N-1010-01B
Union nut, pressure line to catalytic converter with diesel particulate filter
Nm
45
Power steering pump
Number
Designation
Model 906 with engine 642
BA46.30-N-1003-01A
High pressure expansion hose to power steering pump
–
Nm
38
VDA pump
Nm
–
VT pump
Nm
–
Pulse generator
Number
Designation
Model 906 with engine 642
BA54.00-N-1003-01A
Bolt, vehicle speed sensor to transmission housing
Nm
10
Battery
Number
Designation
Model 906 with code MJ7 (ECO start/stop function)
Model 906 with code MJ8 (ECO start/stop function)
BA54.10-N-1001-01G
Nut, circuit 30 to connection for battery box
M8
Nm
16
16
Battery
Number
Designation
Model 906 with code MJ7 (ECO start/stop function)
Model 906 with code MJ8 (ECO start/stop function)
BA54.10-N-1002-01G
Nut, circuit 30 to connection for connecting point
M8
Nm
16
16
Air conditioning
Number
Designation
Model 906, 909 with code HH9
BA83.30-N-1010-01F
Bolt, refrigerant line to refrigerant compressor
Nm
22
129 589 00 91 00
Record plug
Repair materials
Number
Designation
Order number
BR00.45-Z-1005-06A
Paste, hot lubrication 1 kg, DBL 6879.20
A 000 989 76 51
1
Remove cap (32).
D01.10-1218-01
2
Engine 642.896 in model 906 with code LG1 (Bi-xenon headlamps with cornering function) with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with code LG1 (Bi-xenon headlamps with cornering function) with code MJ8 (ECO start/stop function) Detach electrical connection (2) and electrical line from electrical line (3).
3
Unscrew nut (1) and place electrical line (3) to one side .
D01.10-1209-11
4
Detach cover (4).
5
Remove nut (5) and remove electrical lines, .
D01.10-1211-04
6
Mark fuel hoses (10, 11) relative to the fuel lines (12, 13), disconnect and close off using suitable stop plugs.
Collect escaping fuel in a suitable container.
7
Engine 642.896 in model 906 with transmission 711 with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with transmission 711 with code MJ8 (ECO start/stop function) Pull out securing clamp (7).
8
Engine 642.896 in model 906 with transmission 711 with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with transmission 711 with code MJ8 (ECO start/stop function) Pull clutch line (9) out of central clutch release bearing (8) and close off using suitable stop plugs.
Shown on transmission 711
D01.10-1210-12
9
Engine 642.896 in model 906 with transmission 711 with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with transmission 711 with code MJ8 (ECO start/stop function) Disconnect neutral electrical connection (56).
Shown on transmission 711
D01.10-1222-11
10
Remove temperature sensor (51), .
Installation: Coat thread of temperature sensor (51) with hot lubrication paste.
Detach retaining clamp (54) from pressure lines (52), .
D01.10-1219-02
14
Detach retaining clamp (55) from pressure lines (52), .
D01.10-1220-02
15
Engine 642.896 in model 906 with transmission 722 with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with transmission 722 with code MJ8 (ECO start/stop function) Detach heat shield (17).
16
Engine 642.896 in model 906 with transmission 722 with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with transmission 722 with code MJ8 (ECO start/stop function) Disconnect electrical connection (18).
17
Engine 642.896 in model 906 with transmission 722 with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with transmission 722 with code MJ8 (ECO start/stop function) Disconnect electrical connection (16) from electrical auxiliary oil pump and expose electrical line (19) and detach electrical line from transmission (14).
Shown on transmission 722
D01.10-1221-06
18
Engine 642.896 in model 906 with code J19 (Tachograph 1 day/2 drivers automatic (CM)) with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with code J19 (Tachograph 1 day/2 drivers automatic (CM)) with code MJ8 (ECO start/stop function) Engine 642.896 in model 906 with code JD1 (Digital tachograph) with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with code JD1 (Digital tachograph) with code MJ8 (ECO start/stop function) Engine 642.896 in model 906 with code JD2 (Tachograph digital EC with rpm + aux-recorder) with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with code JD2 (Tachograph digital EC with rpm + aux-recorder) with code MJ8 (ECO start/stop function) Remove lead seal (15).
Installation: Fit a new lead seal (15).
19
Remove speed sensor (40) from transmission (14) and lay down to side with electrical wiring harness connected, .
Shown on transmission 722
D01.10-1213-03
20
Engine 642.896 in model 906 with code MJ7 (ECO start/stop function) with code ZG1 (Engageable all-wheel drive) Engine 642.896 in model 906 with code MJ7 (ECO start/stop function) with code ZG3 (Engageable all-wheel drive with gear reduction) Engine 642.896 in model 906 with code MJ8 (ECO start/stop function) with code ZG1 (Engageable all-wheel drive) Engine 642.896 in model 906 with code MJ8 (ECO start/stop function) with code ZG3 (Engageable all-wheel drive with gear reduction) Disconnect electrical connections (61, 62) on transfer case (60).
Shown on transmission 711
D01.10-1223-11
21
Remove cable tie (64).
22
Disconnect electrical connection on oxygen sensor (B85/3x1) and expose electrical line (65) to oxygen sensor.
23
Remove vacuum hose (22) from aneroid capsule (21).
24
Remove vacuum line (29) at vacuum pump (30).
Shown on model 906.111
D01.10-1232-12
25
Engine 642.896 in model 906 with transmission 722.9 with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with transmission 722.9 with code MJ8 (ECO start/stop function) Open brackets (35), unclip automatic oil lines (36) and fasten to engine with cable tie.
D01.10-1224-05
D01.10-1186-08
Shown on model 906.111
26
Remove ground line (23) on longitudinal member (24).
Installation: The connection for ground line (23) on the longitudinal member (24) must be free of paint, dirt or corrosion.
27
Open cable tie and expose engine wiring harness (25) in engine compartment.
28
Disconnect electrical connections (26, 27).
29
Unlock electrical connection (28) and detach from CDI control unit (N330).
30
Fasten engine wiring harness (25) to engine with cable tie.
D01.10-1187-08
Shown on model 906.111
31
Remove high-pressure line (37) at power steering pump (38) .
Installation: Replace sealing ring.
Collect hydraulic oil running out in suitable container. Seal openings with suitable stop plug.
32
Engine 642.896 in model 906 with code HH9 (Air conditioner, automatic heater control) with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with code HH9 (Air conditioner, automatic heater control) with code MJ8 (ECO start/stop function) Remove screw/bolts (41, 42), remove refrigerant lines (39, 40) from A/C compressor (A9) and plug openings with suitable stop plugs .
