Modification notes |
14.11.2019 | Order information A 470 741 01 00 dropside seal added | Parts ordering note | |
14.11.2019 | Order information A 470 851 21 00 platform cover seal kit with roll bar, added | Parts ordering note | |
20.12.2019 | Method supplement, picture S60.30-A081-09 with operation steps, added | Operation steps 4, 5 | AN60.30-S-0026-01P |
20.12.2019 | Method supplement, notes added | Operation step 38 | AN60.30-S-0026-01P |
20.12.2019 | Method supplement, picture S60.30-A077-09 with operation step, added | Operation step 47 | AN60.30-S-0026-01P |
20.12.2019 | Method supplement, info extended | Operation steps 8, 14 | |
20.12.2019 | Method supplement, picture S60.30-A082-08 with operation step, added | Operation step 38 | |
27.01.2020 | Method change, attachment with expansion rivet | Operation step 31 | AN60.30-S-0026-01P |
1 | Platform cover |
2 | Roll bar |
S60.30-0176-06
Shown except code W1B (rear window protection) |
3 | Bolts |
4 | Electrical connector |
5 | Electrical wiring harness |
S60.30-0175-06
S60.30-0203-08
2 | Roll bar | 8 | Mounting clamp | 11 | Washer | ||
6 | Spacer sleeves | 9 | Bolts | 12 | Screw | ||
7 | Mounting clamp | 10 | Shims |
S60.30-0204-08
2 | Roll bar | 15 | Bolts | |
13 | Reinforcement | 31 | Bolts | |
14 | Reinforcement |
1 | Platform cover |
17 | Hinge bolt |
18 | Hinge |
19 | Sealing rail |
S60.30-0210-06
1 | Platform cover |
18 | Hinge |
20 | Bolts |
S60.30-0211-06
S60.30-0212-09
1 | Platform cover | 21 | Gas-filled strut | 22 | Mounting bolts |
S60.30-0213-09
1 | Platform cover | 25 | Shims | 28 | Dust caps | ||
23 | Locking arm | 26 | Mounting rail | c | Dimension (9 mm) | ||
24 | Nuts |
S60.30-0217-08
Shown without truckbed liner (figure A) and with truckbed liner (figure B) |
29 | Protective cover |
S60.30-0218-09
30 | Electrical wiring harness | 32 | Electrical wiring harness | 33 | Electrical connector |
34 | Spacer |
35 | Nut |
36 | Adjustment screw |
37 | Covers |
S60.30-0215-06
S60.30-A082-08
Shown on right side of vehicle |
19 | Sealing rail | 45 | Side paneling |
S60.30-0323-08
1 | Platform cover | 38 | Serial number |
2 | Roll bar |
40 | Serial number |
S60.30-0324-04
1 | Platform cover |
41 | Lamp |
42 | Switches |
43 | Lens |
44 | Batteries |
S60.30-A053-06
Warning | Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | |
Topical note | Notes on carrying out repair work in the vehicle interior | ||
General note on listed repair materials | |||
| Remove | ||
1.1 | Remove screw/bolts (3). | Model 470 | |
Dispose of screws/bolts (3). | |||
1.2 | Remove rear window protective grille. | Model 470 | |
| |||
Dispose of rear window protective grille. | |||
2 | Remove ground line of battery. | ||
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3 | Remove left rear lamp unit. | ||
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4 | Remove right trim in footwell. | ||
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| Install | ||
5 | Retrofit platform inlay. | If the platform inlay is retrofitted at the same time. | |
6 | Note serial number (38). | The serial number (38) is located in the position shown. | |
7 | Note serial number (40). | The serial number (40) is located in the position shown. | |
8 | Prepare platform cover (1) and roll bar (2) for installation. | ||
Topical note | General notes on touch-up applicators and paint spray cans | ||
Commercially available devices/tools | |||
Bolt, sealing rail to front dropside | |||
Bolt, rail for platform cover to platform | |||
Bolt/mounting bolt, rail for platform cover to fastening clamp | |||
Bolt, holder to rail for platform cover | |||
Silicone sealant | |||
Black seam seal 300 ml | |||
Thread locking agent, Loctite 243 (10 ml) | |||
Tape primer/bonding agent 94 | |||
Cleaner | |||
Primer stick | |||
9 | Glue spacers (34), as shown, onto covers (37). | ||
10 | Position roll bar (2) with covers (37) on platform. | Route electrical wiring harness (30) along the platform to the back, but do not attach it. The setting screws (36) must be in contact with the spacers (34) as shown, but most not lift the covers (37). | |
If necessary, | |||
| |||
Twist setting screws (36). | |||
11 | Position fastening clamps (7, 8), as shown, on left and right with spacer sleeves (6) and slightly manually tighten screws (9) with washers (10). | Do not yet tighten bolts (9). | |
12 | Screw in screws (12) on left and right with washers (11). | Do not yet tighten bolts (12). | |
13 | Center roll bar (2) on platform. | ||
14 | Tighten screws (9, 12). | | |
Commercially available devices/tools | |||
Screw, roll bar holder to fastening clamp/platform | |||
15 | Tighten screws (31). | Screw, holder to roll bar | |
16 | Install reinforcements (13). | Screw in screw/bolts (15) to do this. | |
Screw, reinforcement to cover | |||
17 | Install reinforcements (14). | Screw in screw/bolts (15) to do this. | |
Screw, reinforcement to cover | |||
| Clean | ||
18 | Clean bonding surfaces for fasteners of electrical wiring harness (30) in platform groove. | | |
Cleaner | |||
19 | Attach electrical wiring harness (30) in platform groove. | To do so, remove the protective foils of the fasteners and glue on the electrical wiring harness (30). | |
20 | Install electrical wiring harness (30) as shown. | For this purpose, connect the electrical wiring harness (30) of the installation kit with the electrical wiring harness (32) and wind the supplied foam pads around the connected electrical connector. | |
21 | Connect existing electrical connector of left rear lamp unit with electrical wiring harness (32). | ||
22 | Disconnect electrical connector (4) on right in footwell. | ||
23 | Install electrical wiring harness (5) as shown. | | |
Model 470 with engine 642 | |||
24 | Retrofit truckbed liner. | If the platform inlay is retrofitted at the same time. | |
25 | Install protective covers (29), as shown, on dropside. | Model 470without retrofitted truckbed liner | |
26 | Install platform cover (1). | To do so, position hinges (18) on the cutout (arrow a) of the sealing rail (19) and install the hinge bolts (17) as shown. | |
27 | Engage hinge pins (17) in cutout (arrow b) at sealing rail (19). | ||
28 | Center platform cover (1). | | |
To do so, loosen the bolts (20) and move the platform cover (1) until the platform cover (1) is aligned centrally with the platform paneling. Then tighten screws (20). | |||
Screw, hinge to platform cover | |||
29 | Clip pneumatic springs (21) into respective mounting bolts (22). | Helper required. | |
30 | Secure locking arms (23) with nuts (24) and washers (25) to assembly rails (26). | Comply with dimension (c). | |
Nut, mounting frame bow to platform cover rail | |||
31 | Adjust locking mechanism of platform cover (1). | ||
Nut, mounting frame bow to platform cover rail | |||
Screw, lock to platform cover | |||
Box wrench bit | |||
If necessary, | |||
| |||
Loosen nuts (35); turn setting screws (36). | |||
32 | Tighten nuts (35) of setting screws (36). | Box wrench bit | |
33 | Install dust caps (28). | ||
34 | Retrofit dropside seal. | ||
35 | Install in the reverse sequence. | Operation step 4. | |
36 | Install left rear lamp unit. | ||
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Connect electrical connector (33). | |||
37 | Install in the reverse sequence. | Operation step 2. | |
38 | Seal respective gap (arrow M) between the sealing rails (19) and the respective side paneling (45) on the right and left side of the vehicle with silicone sealing compound. | Silicone sealant | |
Retrofit batteries (44) for lamp function | |||
39 | Remove diffuser lens (43) at lamp (41) of platform cover (1). | To do this, set switch (42) to the "OFF" position and release lock in the direction of the arrow (arrow D). | |
40 | Retrofit batteries (44) in lamp (41) of platform cover (1). | Correct alignment of batteries (44) is shown via stamping in lamp (41). | |
41 | Install diffuser lens (43) in lamp (41) of platform cover (1). | Locking mechanism must engage in lamp (41). | |
| Check | ||
42 | Check lamp (41) of platform cover (1) for proper operation. | For this purpose, set switch (42) to "DOOR" position. | |
43 | Enter respective special equipment with noted serial numbers (38, 40) in the Vehicle Documentation (VeDoc). | Designation of the special equipment affected: code Y1P (Hardcover) and, depending on the version, code Y1Q (Roll bar, polished) or code Y1R (roll bar, black). | |
Attach noted serial numbers (38, 40) and note "Platform cover with roll bar as per AN60.30-S-0026P retrofitted" under field organization texts for design group 60. | |||
44 | Hand over general operating permit of platform cover (1) and roll bar (2) to customer. | If there is no General Operating Permit, it can be downloaded from the "ODUS" (XENTRY Portal) system and printed out. | |
The retrofitted roll bar (2) does not fulfill a protection function, rather is designed solely as a design element. |
000 589 75 03 00
Box wrench bit
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |
BR00.45-Z-1028-01A | Silicone sealant | Use corresponding commercially available repair materials. |
BR00.45-Z-1107-01A | Black seam seal 300 ml | A 005 989 63 20 |
BR00.45-Z-1133-02A | Thread locking agent, Loctite 243 (10 ml) | A 613 989 09 71 09 |
BR00.45-Z-1184-02A | Tape primer/bonding agent 94 | 3MDeutschland GmbH |
Parts ordering note |
Part no. | Designation | Quantity |
KG 99 | Installation kit for platform cover and roll bar (see "ODUS") | 1 |
A 470 741 01 00 | Dropside seal (see "ODUS" or parts process) | 1 |
A 470 851 21 00 | Seal kit for platform cover with roll bar (see "ODUS" or parts process) | 1 |
A 470 821 18 00 | Wiring harness for engine 642 | n. B. |
Battery AAA LR03; 1.5 V | 4 |