Remove/install front side window in passenger compartment

AR67.30-S-2700E

Remove/install front side window in passenger compartment

10.09.2020

Model

447, 448

Modification notes

01.12.2016

"Repair materials for 1-component adhesive" replaced, work procedure and contents updated

Operation steps 1 to 3

AR67.10-S-1000-07S

01.12.2016

"Repair materials for 1-component adhesive" replaced

Operation step 2

AR67.30-S-2700-03S

01.12.2016

"Repair materials for 1-component adhesive" replaced

Operation step 12

01.12.2016

Work procedure and contents updated

Operation steps 1 to 17

Shown on MODEL 447.8 with CODE VQ1 (AVANTGARDE) and CODE W17 (Right front stationary window in side wall or sliding door) on sliding door

1

Side window(s)

2

Trim piece

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT



Remove

1

Lower side window in front door

2

Remove trim piece (2) from sliding door

When removing side window (1) on sliding door.

Model 447.8
with code VQ1 (AVANTGARDE)
Model 447.8
with code VQ8 (Equipment line EXCLUSIVE)
Model 448.8

AR88.85-S-9845E

3

Remove seal between side window (1) and rear side window from side window (1)

 Observe assembly position of seal.

4

Install cup suction tool on outside of side window (1)

 Commercially available devices/tools
Cup suction tool/shackle (for removing and installing windows)

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

5

Cut out side window (1) with window removal tool

AR67.10-P-1000-11SX

 Commercially available devices/tools
Window cutter

 Punch pipe probe for cutting wire through adhesive seam at rear top on side window (1) (arrow).
Have second person help.

6

Remove cup suction tool from side window (1)



Clean

7

Remove adhesive material from body flange or sliding door

 Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.

8

Vacuum off glass splinters and contamination

 Commercially available devices/tools
Wet and dry vacuum cleaner



Install

9

Install cup suction tool on outside of side window (1)

 Commercially available devices/tools
Cup suction tool/shackle (for removing and installing windows)

10

Attach adhesive foil on side window (1)

If side window (1) in right sliding door is replaced.

Model 447.8
with code W05 (Rear windows, left side fixed, right side hinged)
with code ZK7 (Equipment line MARCO POLO)

AR67.30-S-2700-01E

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Install new bracket for trim piece (2) on side window (1)

If side window (1) is replaced.

Model 447.8## ## as of 106314
with code VQ1 (AVANTGARDE)
Model 447.8## ## as of 106314
with code VQ8 (Equipment line EXCLUSIVE)
Model 448.8

AR88.85-S-9845-01EE



Fastening for trim piece modified

Model 447.8
with code VQ1 (AVANTGARDE)

BT88.85-S-9845-01E

 Model 447.8## ## up to 106313
Method for model 447.8## ## as of 106314 is to be used for mounting the trim piece (2).

Teroson PU 6800 adhesive

*BR00.45-Z-1147-02A

 Templates

*447589003100

12

Apply primer to primed surfaces on body flange or sliding door

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


Do not apply primer on top of residual adhesive.
Otherwise, the adhesive effect will be impaired.

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

13

Prepare adhesive cartridge

AR67.10-S-1000-07S

 Commercially available devices/tools
Electric and pneumatic cartridge gun

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

 Adapter

*000589866300



Clean

14

Clean bonding surface on seal of side window (1)

15

Install new seal between side window (1) and rear side window on side window (1)

 Observe assembly position.
Glue seal approx. 1 mm below top edge of side window (1).

16

Replace all spacers

AR67.30-S-4050-02E

 Spacers are available from EPC.

17

Glue in side window (1)

AR67.30-S-2700-03S


Install side window (1) within 5 min.
Otherwise the adhesive effect may be impaired.

 Commercially available devices/tools
Cup suction tool/shackle (for removing and installing windows)

 Have second person help.

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

18

Align side window (1) and fix in place adhesive tapes

AR67.30-S-4050-04E


Align side window (1) immediately after installation.
Otherwise the adhesive effect may be impaired.

 Observe gap dimensions "GD" or "FC".

Gap dimensions

*BE60.00-N-1007-01J

Gap dimensions

*BE60.00-N-1006-01J

 Feeler gauge

*129589032100

19

Remove cup suction tool

 Remove cup suction tool only after end of curing time.
Observe the drying time specified by the adhesive manufacturer.

20

Install trim piece (2) on sliding door

When removing side window (1) on sliding door.

Model 447.8
with code VQ1 (AVANTGARDE)
Model 447.8
with code VQ8 (Equipment line EXCLUSIVE)
Model 448.8

AR88.85-S-9845E



Clean

21

Remove adhesive strips and clean side window (1) as well as vehicle interior

 Observe the curing time of the adhesive.

Gap dimensions

Number

Designation

Model 447, 448 except code W64, W65, W68

Model 447, 448 with code W64, W65, W68

BE60.00-N-1006-01J

Gap dimensions

Sliding door to roof frame

Dimension "FA"

mm

4,5 (1,4)

4,5 (1,4)

Sliding door to sidewall

Dimension "FB"

mm

4 (+1,2/-0,8)

4 (+1,2/-0,8)

Glass pane in sliding door, all-round

Dimension "FC"

mm

3

3

For picture, see

AR60.00-S-0700-01E

AR60.00-S-0700-01E

Gap dimensions

Number

Designation

Model 447, 448 except code W64, W65, W68

Model 447, 448 with code W64, W65, W68

BE60.00-N-1007-01J

Gap dimensions

Sidewall to liftgate

Dimension "GA"

mm

-

4,5 (+1,5/-0,2)

Sidewall to cover on guide rail of sliding door

Dimension "GB"

mm

1,5 (0,8)

1,5 (0,8)

Side wall to fuel filler flap

Dimension "GC"

mm

4,5 (1)

4,5 (1)

Glass pane in sidewall at front, all-round

Dimension "GD"

mm

3

3

Side wall to tail lamp

Dimension "GE"

mm

1,2 (0,5)

1,2 (0,5)

Glass pane in sidewall at rear, all-round

Dimension "GF"

mm

3

3

For picture, see

AR60.00-S-0700-01E

AR60.00-S-0700-01E

Repair materials

Number

Designation

Order number

BR00.45-Z-1031-02A

Glazing repair kit 500662 01/03/05/07/09/11

A 973 670 00 93

BR00.45-Z-1147-02A

Teroson PU 6800 adhesive

A 000 989 15 02 09

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00