Remove/install automatic transmission · ar2710p0005olf · Mercedes-Benz WIS

AR27.10-P-0005OLF

Remove/install automatic transmission

15.05.2020

Transmission

725.047 in model 213.011/211 with engine 654.9

P27.10-A088-79

1	Automatic transmission	5	Transmission oil heat exchanger	10	Locking clamp
2	Screw	6	Electrical connector	11	Bayonet coupling
3	Equipotential bonding line	8	Screw	15	Electric line
4	Transmission oil lines	9	Ground cable

1	Automatic transmission
7	Electric line
8	Screw
9	Ground cable
17	Screw
18	Protective hoop

P27.10-A075-76

P27.10-A076-79

1	Automatic transmission	19	Screw	23	Bolts
7	Electric line	20	3-phase connector	24	Bracket
8	Screw	21	Screw	25	Starter wiring harness
9	Ground cable	22	Cable duct	26	Electric line

P27.10-A077-79

1	Automatic transmission	14	Bolts	27	Bolts
12	Screw	16	Timing case	M1	Starter
13	Bracket

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Caution	Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil	Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles.	AS00.40-Z-0001-01A
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Topical note	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Note on calculation of tightening torque when using insertion or socket tools with various effective lengths		AH00.00-P-0015-01CW
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Notes on automatic transmission		AH27.19-P-0001-01NKB
	Remove
1	Move automatic transmission (1) to the neutral position and release the parking brake.
2	Remove voltage of high-voltage on-board electrical system.		AR54.10-P-1150LHV
3	Disconnect ground line of on-board electrical system battery (G1).		AR54.10-P-0003LW
4	Secure vehicle on vehicle lift.		AR00.60-P-0100CW
5	Remove lower engine compartment paneling.		AR61.20-P-1105LWE
6	Remove propeller shaft.		AR41.10-P-0050LW
7	Remove propeller shaft to front axle differential.	Transmission 725.047 in model 213.011/211 with engine 654.9 with code M005 (Vehicles with 4MATIC/all-wheel drive)	AR41.10-P-0070OLC
8	Remove bolt (2).
9	Remove equipotential bonding line (3) from automatic transmission (1).
10	Remove transmission oil lines (4) from automatic transmission (1).	Transmission 725.047 in model 213.011/211 with engine 654.9 with code M005 (Vehicles with 4MATIC/all-wheel drive)	AR27.55-P-0600OLE
11	Remove transmission oil heat exchanger (5) with connected transmission oil lines (4).		AR27.55-P-1000OLC
12	Release and disconnect electrical connector (6).
13	Remove electric line (15) from automatic transmission (1) and place to one side.	 Clip remover	*452589016300
14	Remove electric line (7) from automatic transmission (1) and place to one side.	 Clip remover	*452589016300
15	Remove screw (8).
16	Remove ground line (9) from automatic transmission (1).	 Clip remover	*452589016300
17	Release securing clip (10) and remove bayonet coupling (11) from electrohydraulic controller unit.
18	Seal bayonet coupling (11) and connection to electrohydraulic controller unit with protective covers.	 Set of protective covers	*001589019100
19	Remove bolt (12).
20	Remove holder (13) from automatic transmission (1).
21	Remove screws (14).
22	Remove starter (M1) from timing case (16) and secure against falling down.
23	Support and tie down automatic transmission (1) using major assembly support and mounting plate.
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
	000 588 10 62 00 Support plate		WS26.00-P-3309B
24	Remove rear engine carrier.		AR22.10-P-4360OLC
25	Lower automatic transmission (1) far enough until screw (17) and protection bar (18) are accessible.
	000 588 10 62 00 Support plate		WS26.00-P-3309B
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
26	Remove screw (17) and remove protection bar (18).
27	Remove screw (19) from 3-phase plug (20).	 Screw (19) remains in place on 3-phase plug (20).
28	Remove screw (21).
29	Remove cable duct (22) from automatic transmission (1) (arrows).	 Clip remover	*452589016300
30	Detach 3-phase plug (20) from automatic transmission (1).
31	Fasten cable duct (22) to vehicle free of tension.
32	Seal off 3-phase plug (20) and connection on automatic transmission (1) using protective covers.	 Set of protective caps	*001589029100
33	Remove screws (23).
34	Place holder (24) with starter wiring harness (25) and electric line (26) to one side.
35	Remove screws (27) around circumference of automatic transmission (1).	 Set of flexible head wrenches	*001589810900
36	Remove automatic transmission (1) and lower.
	000 588 10 62 00 Support plate		WS26.00-P-3309B
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
37	Attach automatic transmission (1) to assembly stand.	When continuing work on automatic transmission (1).
			AR27.10-P-0600-01MRD
	000 588 00 31 00 Assembly stand for cars		WS01.00-N-3028B
		 Commercially available devices/tools Workshop crane
		 Adapter	*725589043100
		 Assembly device	*724589044000
		 Lifting device	*724589026300
38	Remove transfer case from automatic transmission (1).	When continuing work on automatic transmission (1).
		Transmission 725.047 in model 213.011/211 with engine 654.9 with code M005 (Vehicles with 4MATIC/all-wheel drive)	AR28.10-P-0100OLC
	Clean
39	Remove corrosion from crankshaft.		AR03.20-P-1000-01A
		Assembly cleaner	*BR00.45-Z-1028-04A
		Multi-purpose paste	*BR00.45-Z-1009-06A
	Install
40	Mount transfer case onto automatic transmission (1).	When continuing work on automatic transmission (1).
		Transmission 725.047 in model 213.011/211 with engine 654.9 with code M005 (Vehicles with 4MATIC/all-wheel drive)	AR28.10-P-0100OLC
41	Remove automatic transmission (1) from assembly stand.	When continuing work on automatic transmission (1).
	000 588 00 31 00 Assembly stand for cars		WS01.00-N-3028B
		 Commercially available devices/tools Workshop crane
		 Adapter	*725589043100
		 Assembly device	*724589044000
		 Lifting device	*724589026300
42	Secure automatic transmission (1) on mounting plate and remove lifting device from automatic transmission (1).	When continuing work on automatic transmission (1).
	000 588 10 62 00 Support plate		WS26.00-P-3309B
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
		 Commercially available devices/tools Workshop crane
		 Lifting device	*724589026300
43	Lift automatic transmission (1) and position on engine.
	000 588 10 62 00 Support plate		WS26.00-P-3309B
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
44	Screw-in screws (27) around circumference of automatic transmission (1).	 Screw/bolt, transmission to engine	*BA27.10-P-1001-04H
		 Set of flexible head wrenches	*001589810900
45	Position holder (24) with starter wiring harness (25) and electric line (26) on automatic transmission (1).
46	Screw in screw/bolts (23).	 M61	*BA00.10-P-1002-04A
47	Remove protective covers from 3-phase plug (20) and connection on automatic transmission (1).	 Set of protective caps	*001589029100
48	Position 3-phase plug (20) on automatic transmission (1).
49	Screw in screw (19).	 Bolt, 3-phase high-voltage line connecting plug to transmission	*BA08.10-P-1001-01H
50	Attach cable duct (22) to automatic transmission (1) (arrows).
51	Screw in screw (21).	 Bolt, 3-phase high-voltage line cable duct to transmission	*BA08.10-P-1003-01H
52	Position protection bar (18) on automatic transmission (1).
53	Screw in screw (17).	 Bolt, 3-phase high-voltage line protective hoop/cable duct to transmission	*BA08.10-P-1002-01H
54	Lift automatic transmission (1) further as far as the installation position.
	000 588 10 62 00 Support plate		WS26.00-P-3309B
	000 588 11 62 00 Major assembly mount		WS01.00-P-0092B
55	Attach rear engine carrier.		AR22.10-P-4360OLC
56	Position starter (M1) on timing case (16).
57	Screw in bolts (14).	 Bolt, starter to major assembly carrier/crankcase	*BA15.30-P-1001-01P
58	Attach holder (13) to automatic transmission (1).
59	Screw in screw (12).	 Screw/bolt, transmission to engine	*BA27.10-P-1001-04H
60	Remove protective covers from bayonet coupling (11) and connection on electrohydraulic controller unit.	 Set of protective caps	*001589009100
61	Attach bayonet coupling (11) to electrohydraulic controller unit and lock securing clip (10).
62	Attach ground line (9) to automatic transmission (1).
63	Screw in bolt (8).	 Bolt, ground line to transmission housing	*BA27.10-P-1024-04H
64	Attach electric line (7) to automatic transmission (1).
65	Attach electric line (15) to automatic transmission (1).
66	Connect and lock electrical connector (6).
67	Install transmission oil heat exchanger (5) with connected transmission oil lines (4).		AR27.55-P-1000OLC
68	Attach transmission oil lines (4) to automatic transmission (1).	Transmission 725.047 in model 213.011/211 with engine 654.9 with code M005 (Vehicles with 4MATIC/all-wheel drive)	AR27.55-P-0600OLE
69	Position equipotential bonding line (3) on automatic transmission (1).
70	Screw in bolt (2).	 Nut/bolt, equipotential bonding line to high-voltage distributor/transmission	*BA54.10-P-1004-03F
71	Install propeller shaft for front axle differential.	Transmission 725.047 in model 213.011/211 with engine 654.9 with code M005 (Vehicles with 4MATIC/all-wheel drive)	AR41.10-P-0070OLC
72	Install propeller shaft.		AR41.10-P-0050LW
73	Attach ground line of the on-board electrical system battery (G1).		AR54.10-P-0003LW
74	Put the high-voltage on-board electrical system into operation.		AR54.10-P-1150LHV
75	Read out and delete fault memory.
			AD00.00-P-2000-04B
76	Fill automatic transmission (1) with automatic transmission fluid.		AR27.00-P-0270EWH
77	Perform adaptation of automatic transmission (1).	When replacing automatic transmission (1), position sensor for rotor of electric machine or the electric machine.
			AD00.00-P-2000-04B
	Check
 Warning	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
78	Perform engine test run and check automatic transmission (1) for proper operation and leak tightness.
79	Install lower engine compartment paneling.		AR61.20-P-1105LWE
80	Disconnect vehicle from vehicle lift.		AR00.60-P-0100CW

 Metric screws/bolts and nuts as per MBN 10 105, 10 143

Number	Designation		8.8	10.9
BA00.10-P-1002-04A	M61	Nm	9	13

 Electric motor

Number	Designation		Model 213.011/016/050/053/054/153/155/211/216/253
BA08.10-P-1001-01H	Bolt, 3-phase high-voltage line connecting plug to transmission	Nm	10

 Electric motor

Number	Designation		Model 213.011/016/050/053/054/153/155/211/216/253
BA08.10-P-1002-01H	Bolt, 3-phase high-voltage line protective hoop/cable duct to transmission	Nm	9

 Electric motor

Number	Designation		Model 213.011/016/050/053/054/153/155/211/216/253
BA08.10-P-1003-01H	Bolt, 3-phase high-voltage line cable duct to transmission	Nm	5

 Starter

Number	Designation		Engine 654
BA15.30-P-1001-01P	Bolt, starter to major assembly carrier/crankcase	Nm	39

 Automatic transmission complete

Number	Designation		Transmission 725.0/1
BA27.10-P-1001-04H	Screw/bolt, transmission to engine	Nm	39

 Automatic transmission complete

Number	Designation		Transmission 725.0/1
BA27.10-P-1024-04H	Bolt, ground line to transmission housing	Nm	20

 High-voltage distributor

Number	Designation			Model 213.011/016/050/053/054/153/155/211/216/253
BA54.10-P-1004-03F	Nut/bolt, equipotential bonding line to high-voltage distributor/transmission	M6	Nm	9
		M8	Nm	20

724 589 04 40 00

Assembly device

001 589 81 09 00

Set of flexible head wrenches

001 589 00 91 00

Set of protective caps

724 589 02 63 00

Lifting device

001 589 01 91 00

Set of protective covers

725 589 04 31 00

Adapter

452 589 01 63 00

Clip remover

001 589 02 91 00

Set of protective caps

Repair materials

Number	Designation	Order number
BR00.45-Z-1009-06A	Multi-purpose paste	A 000 989 80 51
BR00.45-Z-1028-04A	Assembly cleaner	A 000 986 56 01

Documente menționate

ad0000p200004b
ah0000n000101a Indicaţii pentru şuruburile şi piuliţele autoblocante
ah0000p001501cw Indicaţie pentru calcularea cuplului de strângere la utilizarea de scule introduse cu diverse lungimi utile
ah0000p500001a Indicaţii pentru evitarea defecţiunilor din cauza impurităţilor şi corpurilor străine
ah0000z001901a Indicaţii referitoare la componente relevante din punct de vedere al siguranţei
ah0000z030001a Indicații generale la autovehicule cu rețea de bord de înaltă tensiune și/sau acumulator litiu-ion și/sau sistem de tracțiune pe gaz, cât și echipament de protecție personală
ah2719p000101nkb Indicaţii cutie de viteze automată
ah2719p000101nkb
ah5400p000101a Indicaţii pentru evitarea defectării componentelor electronice prin descărcare electrostatică
ar0060p0100cw Asigurarea autovehiculului pe elevator
ar0320p100001a Îndepărtare coroziune la arbore cotit
ar2210p4360olc
ar2700p0270ewh Umplere cu ulei cutie de viteze automată
ar2710p060001mrd Fixare cutie de viteze demontată pe capra de montaj
ar2755p0600ole
ar2755p1000olc
ar2810p0100olc
ar4110p0050lw
ar4110p0050lw
ar4110p0050lwx
ar4110p0050lwx
ar4110p0070olc
ar5410p0003lw
ar5410p0003lwo
ar5410p1150lhv
ar6120p1105lwe
as0000z000201a Pericol de rănire la piele şi ochi prin manipulare cu obiecte fierbinţi sau incandescente
as0000z000501a Pericol de accident prin pornirea de pe loc cu motorul aflat în funcţionare. Pericol de rănire prin striviri şi arsuri la manipularea în timpul pornirii motorului sau cu motorul aflat în funcţionare
as0000z001001a Pericol de moarte prin alunecare sau basculare a autovehiculului de pe elevator
as0000z001701a Pericol de rănire prin tăieturi respectiv zgârieturi provocate de componentele cu muchii ascuţite ale autovehiculului
as0000z003501a Pericol de moarte în cadrul lucrărilor la componentele şi sistemele cu U >= 30 V tensiune alternativă (CA) respectiv cu U >= 60 V tensiune continuă (CC)
as0040z000101a Pericol de rănire a pielii şi ochilor la manipularea uleiului de cutie de viteze. Pericol pentru sănătate prin înghiţire de ulei de cutie de viteze
ws0100n3028b
ws0100p0092b
ws2600p3309b