Remove/install oil pan

AR01.45-T-7500BA

Remove/install oil pan

7.1.10



Removing

1

Open liftgate

2

Detach lower engine compartment paneling

For model 613.358/388

AR61.20-T-1105B

For model 613.367/368

AR61.20-T-1105CA

3

Drain oil

 Remove oil drain screw (9) at oil pan (1) and allow oil to run out completely.
Collect oil in a suitable vessel.

4

Remove hose from filler neck for oil pan (1)

5

Loosen clamps (3) and remove guide tube (2) from oil pan (1)

 Also pull oil dipstick out somewhat.

6

Disconnect electrical line from engine oil level sensor (B11)

7

Remove bolts (5, 6) and remove oil pan (1)

 Pay attention to different lengths of bolts.
Also remove engine cable harness with brackets at drive end if necessary.

8

Remove gasket (4)

9

Remove screw fitting (7)

Only if the oil pan (1) is replaced.



Install

10

Install screw fitting (7)

Only if the oil pan (1) was replaced.



*BA01.45-N-1005-01J

11

Clean sealing surfaces and apply sealant

 Apply sealant to edges of the timing case and of the front of the housing cover.

*BR00.45-Z-1012-01A

12

Fit new gasket (4) to oil pan (1)

13

Put oil pan (1) in place and screw in bolts (5, 6)

 Also attach engine cable harness with brackets at drive end if necessary.

Screw in long bolt (6) at the correct position. Observe tightening procedure.

Tightening procedure for oil pan bolts

AR01.45-T-7500-01BB



*BA01.45-N-1003-01J

14

Attach guide tube (2) and fix in place with clamps (3)



*BA01.45-N-1004-01J

15

Attach electrical line to engine oil level sensor (B11)

16

Attach hose to filler neck for oil pan (1)

17

Clean oil drain screw (9) and screw in

 Use new sealing ring (8).



*BA01.45-N-1001-01J

18

Pour in engine oil



*BF18.00-N-1001-01I



Checking

 Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

19

Start engine and check engine oil pressure gage when engine idling

 Oil pressure must be indicated within 10 seconds otherwise engine damage can occur.
Stop engine if necessary, determine cause and remove it.

*BE18.00-N-1001-01G

 If engine does not start after
10 seconds,

wait 30 seconds and repeat starting procedure otherwise the starter can be damaged.

20

Warm up engine and check for leaktightness at the oil pan (1)

21

Switch off engine and wait about 5 minutes before inspecting oil level; top up engine oil if necessary



*BF18.00-N-1001-01I

22

Install lower engine compartment paneling.

For model 613.358/388

AR61.20-T-1105B

For model 613.367/368

AR61.20-T-1105CA

23

Close liftgate

Number

Designation

Engine 457.9

BE18.00-N-1001-01G

Engine oil pressure at

Idling speed

bar

0.5

maximum speed

bar

2.5

Number

Designation

Engine 457.9

BA01.45-N-1001-01J

Oil drain screw to oil pan

M201.5

Nm

60

M221.5

Nm

70

M261.5

Nm

80

BA01.45-N-1003-01J

Bolt, oil pan to cylinder crankcase

Stage 1

Nm

35

Stage 2

Nm

-

BA01.45-N-1004-01J

Union nut connecting oil dipstick guide tube to screw fitting

M161.5

Nm

20

BA01.45-N-1005-01J

Screw connection, guide tube to oil pan

M181.5

Nm

50

Number

Designation

Engine
457.944

Engine 457.941/942

BF18.00-N-1001-01I

Engine oil

Filling capacity without oil filter

Liters

26

-

Filling capacity with oil filter and oil cooler

Liters

29,5

-

Filling capacity with oil filter

Liters

-

31

Specifications for Operating Fluids

Sheet

BB00.40-P-0228-01A

BB00.40-P-0228-01A

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-05A

BB00.40-P-0228-05A

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-51A

Number

Designation

Order number

BR00.45-Z-1012-01A

Omnifit FD 3041 sealant

A 002 989 47 20 10