Retrofit stationary heater

AZ83.70-P-0008CB

Retrofit stationary heater

29.7.08



Remove



General installation notes for stationary heater

Model 163, 168, 170, 202, 208, 210

AH83.70-P-0008-02A



General installation notes for timer

Model 163, 168, 170, 202, 208

AH83.70-P-0008-01A

1

Connect quiescent current retention unit

Quiescent current retention unit

2

Disconnect battery ground line



AR54.10-P-0003A

3

Remove engine cover with air intake hoses

4

Remove front engine compartment paneling

 With fuel pump assembly cover.



AR61.20-P-1105A

 Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

5

Drain coolant



AR20.00-P-1142HG

6

Remove coolant expansion reservoir

 Lay down to side only.

7

Open control unit box

8

Fold back right front floor covering

 Only until foot support is exposed.



AR68.20-P-2070G

9

Remove cover on center console



AR68.20-P-2350G

10

Remove heater/air conditioning pushbutton control unit

11

Remove storage compartment



AR68.20-P-2410G



Install

12

Retrofit stationary heater

AZ83.70-P-0002-02CB



*BA83.70-P-1009-01A

13

Retrofitting exhaust pipe and muffler

AZ83.70-P-0008-02CC

14

Retrofit coolant line

AZ83.70-P-0008-03CC

 Vehicles with heated windshield washer system (code 875).

AZ83.70-P-0008-03CB

15

Retrofit wiring harness.

AZ83.70-P-5302-01BCB

16

Retrofit timer

AZ83.70-P-5302-02GH

17

Retrofit fuel line

 Bleed fuel tank.

AZ83.70-P-0008-01CB

18

Install remaining parts onto vehicle

Checking

19

Bleed coolant circuit



AR83.70-P-5302-01E

20

Inspecting cooling system for leaks



AR20.00-P-1010HA

 Danger!

Risk of explosion caused by fuel vapors igniting, risk of poisoning caused by inhaling combustible gases and risk of injury caused by burns during and after operation of heater unit

Do not operate a stationary heater, an auxiliary heater or an engine with heater booster in closed areas or when refueling. Allow heater unit to cool down after operation and wear protective gloves.

AS83.70-Z-0002-01A

21

Start up stationary heater

 If the heater (A6) switches itself off before reaching its operating temperature and cannot be restarted, there is a fault interlock (continue with ).

AZ83.70-P-0008-04A



Eliminate error interlock.

AR83.70-P-5302-07CA

22

Check retrofitted fuel line for leakage

 Visual check after initial start-up of stationary heater.

23

Attach stationary heater duplicate plate retroactively

AZ83.70-P-0008-05A

24

Print out document "Stationary heater/stationary preheater, confirmation".

* For Germany only

 Fill out document "Stationary heater/stationary preheater, operation" and hand over to customer.

OF83.70-P-1000-01A

Number

Designation

Model
170, 202, 208, 210
with Thermo Top C heater

BA83.70-P-1009-01A

Screw for heater mount

Nm

10

Part no.

Designation

Quantity

B6 614 00 64

Parts kit for stationary heater

1