Adjust rear-end door

AR72.20-S-1032E

Adjust rear-end door

18.8.15

Model

447.6/7

Shown on MODEL 447.6 on left rear-end door

1

Door guide

6

Door stop

2

Bolts

7

Lock striker on roof frame

3

Bolts

8

Bolts

4

Bolts

9

Bolts

5

Cover

10

Lock striker on crossmember

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Check gap dimensions

AR60.00-S-0700-01E

Model 447.6/7
except code W65 (Tailgate)
except code W68 (Electrically-operated tailgate)Check gap dimensions

*BE60.00-N-1009-01J

Model 447.6/7
except code W65 (Tailgate)
except code W68 (Electrically-operated tailgate)Check gap dimensions

*BE60.00-N-1010-01J

 Feeler gauge

*129589032100

If gap dimensions are not correct:



Adjust rear-end door.



Remove

2

Remove cover from rear-end door trim

Model 447.7
with code V23 (Interior panelling higher execution)
except code ZU7 (National version for Canada)
except code ZU8 (National version for USA)

AR72.20-S-6615-01E

3

Remove inner paneling from window frame on liftgate

Model 447.7
with code V23 (Interior panelling higher execution)
except code ZU7 (National version for Canada)
except code ZU8 (National version for USA)
Model 447.7
with code VK7 (Trim, rear door/liftgate, superior quality)
with code ZU7 (National version for Canada)
Model 447.7
with code VK7 (Trim, rear door/liftgate, superior quality)
with code ZU8 (National version for USA)

AR72.20-S-6630E

4

Remove trim piece at corner pillar

Model 447.6/7
with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)

AR88.85-S-5474E

5

Remove cover (5)

6

Remove paneling in area of lock stroker on roof frame (7)

Model 447.6/7
with code V36 (Panelling under roof)

 Long wedge

*115589035900

7

Remove paneling in area of lock striker on crossmember (10)

Model 447.7
with code V33 (Floor covering in passenger compartment (carpeted))
with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.7
with code V41 (Carpeted floor in passenger compartment)
with code W50 (Rear-end door, double-wing, 180 degrees without window)

AR68.30-S-4785E

Adjust

8

Loose bolts (2, 3, 4, 8, 9)

9

Set gap dimensions

AR60.00-S-0700-01E

 Adjust rear-end doors one after the other.

Model 447.6/7
except code W65 (Tailgate)
except code W68 (Electrically-operated tailgate)Check gap dimensions

*BE60.00-N-1009-01J

Model 447.6/7
except code W65 (Tailgate)
except code W68 (Electrically-operated tailgate)Check gap dimensions

*BE60.00-N-1010-01J

 Feeler gauge

*129589032100

10

Tighten bolts (3, 4)

 Bolt, hinge to body

*BA72.20-N-1001-01J

 Bolt, hinge to rear-end door

*BA72.20-N-1002-01J

11

Adjust rear-end door so that is flush by moving lock striker horizontally on roof frame (7) and lock striker on crossmember (10) and tighten bolts (8)

 Bolt, lock striker to crossmember

*BA72.20-N-1008-01J

 Bolt, lock striker to roof frame

*BA72.20-N-1009-01J

12

Move door guides (1) to stop on door checks (6) and tighten bolts (2, 9)



Check

13

Close rotary tumbler on door locks with suitable tool, actuate outer door handle or inside door handle and check whether door locks open or arrest correctly

If the rotary tumblers on the door locks do not close correctly:



Adjust door locks.

AR72.40-S-4411E

14

Check gap dimensions

AR60.00-S-0700-01E

Model 447.6/7
except code W65 (Tailgate)
except code W68 (Electrically-operated tailgate)Check gap dimensions

*BE60.00-N-1009-01J

Model 447.6/7
except code W65 (Tailgate)
except code W68 (Electrically-operated tailgate)Check gap dimensions

*BE60.00-N-1010-01J

 Feeler gauge

*129589032100

If gap dimensions are not correct:



Repeat adjustment procedure.

15

Clamp a piece of paper between rear-end door and sealing frame at several points and ensure that rear-end door is correctly attached

 The paper must be 80 g/m2.
It should be possible to pull the paper only with resistance.



Install

16

Remove paneling in area of lock striker on crossmember (10)

Model 447.7
with code V33 (Floor covering in passenger compartment (carpeted))
with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.7
with code V41 (Carpeted floor in passenger compartment)
with code W50 (Rear-end door, double-wing, 180 degrees without window)

AR68.30-S-4785E

17

Remove paneling in area of lock stroker on roof frame (7)

Model 447.6/7
with code V36 (Panelling under roof)

18

Install trim piece at corner pillar

Model 447.6/7
with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)

AR88.85-S-5474E

19

Install panel (5)

20

Install inner paneling on window frame of rear door

Model 447.7
with code V23 (Interior panelling higher execution)
except code ZU7 (National version for Canada)
except code ZU8 (National version for USA)
Model 447.7
with code VK7 (Trim, rear door/liftgate, superior quality)
with code ZU7 (National version for Canada)
Model 447.7
with code VK7 (Trim, rear door/liftgate, superior quality)
with code ZU8 (National version for USA)

AR72.20-S-6630E

21

Install cover on rear-end door trim

Model 447.7
with code V23 (Interior panelling higher execution)
except code ZU7 (National version for Canada)
except code ZU8 (National version for USA)

AR72.20-S-6615-01E

Check gap dimensions

Number

Designation

MODEL 447 except CODE W65, W68

BE60.00-N-1009-01J

Check gap dimensions

Left rear-end door to right rear-end door

Dimension "IA"

mm

6 (1)

Rear-end door to bumper at side

Dimension "IB"

mm

4,5 (1)

Rear-end door to bumper at bottom

Dimension "IC"

mm

6 (1,5)

Rear-end door to taillamp

Dimension "ID"

mm

6,4 (1)

Rear-end door to cover over taillamp

Dimension "IE"

mm

6,4 (1)

Rear-end door to roof frame

Dimension "IF"

mm

7 (1,5)

Rear window in rear-end door, all-round

Dimension "IG"

mm

4 (1)

For picture, see

AR60.00-S-0700-01E

Check gap dimensions

Number

Designation

MODEL 447 except CODE W65, W68

BE60.00-N-1010-01J

Check gap dimensions

Taillamp to hinge on rear-end door

Dimension "JA"

mm

5 (1)

Taillamp to bumper

Dimension "JB"

mm

2 (0,8)

For picture, see

AR60.00-S-0700-01E

 Rear-end door

Number

Designation

Model 447.6/7 with code W54

Model 447.6/7 with code W50

BA72.20-N-1001-01J

Bolt, hinge to body

Nm

23

23

 Rear-end door

Number

Designation

Model 447.6/7 with code W54

Model 447.6/7 with code W50

BA72.20-N-1002-01J

Bolt, hinge to rear-end door

Nm

23

23

 Rear-end door

Number

Designation

Model 447.6/7 with code W54

Model 447.6/7 with code W50

BA72.20-N-1008-01J

Bolt, lock striker to crossmember

Nm

20

20

 Rear-end door

Number

Designation

Model 447.6/7 with code W54

Model 447.6/7 with code W50

BA72.20-N-1009-01J

Bolt, lock striker to roof frame

Nm

20

20