Shown on model 907.6 with code (D03) (roof and rear-end doors, high version) |
GA | Gap dimension |
GB | Gap dimension |
GC | Gap dimension |
GD | Gap dimension |
GE | Gap dimension |
D60.00-1118-12
Shown on model 907.7 with code (V36) headliner and code (D03) roof and rear-end doors, high version |
1 | Rear-end door |
2 | Bolts |
3 | Hinges |
4 | Bolts |
5 | Headliner |
6 | Upper lock striker |
7 | Entrance paneling rear |
8 | Bolts |
9 | Lower lock striker |
14 | Bolts |
16 | Bolts |
17 | Upper lock striker |
21 | Bolts |
22 | Guide pin |
D72.20-1274-06
D72.20-1275-09
Shown on model 907.7 with code (D03) roof and rear-end doors, high version |
1 | Rear-end door | 13 | Upper rotary tumbler | 24 | Guide bearing | ||
10 | Bolts | 18 | Bolts | 25 | Bolts | ||
11 | Lower rotary tumbler | 19 | Center lock striker | 26 | Upper rotary tumbler | ||
12 | Bolts | 23 | Bolts |
Warning | Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | |
Check | |||
1 | Check gap dimensions (GA, GB, GC, GD, GE) on the rear-end doors (1). | ||
| |||
Gap dimensions of rear-end door | |||
Feeler gauge | |||
2 | Check the transitions from the rear-end doors (1) to the D-pillars. | The contours of the D-pillars must protrude by a minimum of 0.5 mm but no more than 3.5 mm beyond the contours of the rear-end doors (1). | |
3 | Check the transitions from the rear-end doors (1) to the rear lights. | The contours of the rear lights must be flush with the contours of the rear-end doors (1) or protrude by no more than 0.5 mm. | |
4 | Check the transitions from the rear-end doors (1) to the roof frame. | The contour of the roof frame must protrude by a minimum of 0.5 mm but no more than 3.5 mm beyond the contours of the rear-end doors (1). | |
Set gap dimensions (GA, GB, GC, GD, GE) | |||
5 | Loosen the screws (2) on the top and bottom hinge (3) of the rear-end door (1) to be adjusted. | ||
6 | Set the gap dimensions (GA, GB, GC, GD, GE) by moving the hinges (3) on the D-pillar. | ||
Gap dimensions of rear-end door | |||
Feeler gauge | |||
7 | Tighten the screws (2) on the top and bottom hinge (3) of the rear-end door (1) to be adjusted. | Screw, hinge to D-pillar or to rear-end door | |
Adjust the transitions from the left rear-end door (1) to the body | |||
8 | Remove caps beneath the screws (4) from the headliner (5). | Model 907.6/7 | |
9 | Loosen screws (4) until the upper lock striker (6) can be moved. | Model 907.6/7, 910.6 | |
10 | Remove the cover above the screws (8) from the rear entrance paneling (7). | Clip remover | |
11 | Loosen screws (8) until the lower lock striker (9) can be moved. | ||
12 | Loosen the screws (10) on the lower rotary tumbler (11) of the left rear-end door (1) so that the lower rotary tumbler (11) can be moved. | ||
13 | Loosen the screws (12) on the upper rotary tumbler (13) of the left rear-end door (1) so that the upper rotary tumbler (13) can be moved. | Model 907.6/7, 910.6 | |
14 | Loosen the screws (14) on the top and bottom hinge (3) of the left rear-end door (1). | ||
15 | Close the left rear-end door (1) completely and adjust the transitions from the left rear-end door (1) to the D-pillar and rear light by moving the hinges (3). | The contour of the D-pillar must protrude a minimum of 0.5 mm but no more than 3.5 mm beyond the contour of the rear-end door (1). | |
The contour of the rear light must be flush with the contour of the rear-end door (1) or must protrude by no more than 0.5 mm. | |||
16 | Tighten the screws (14) on the top and bottom hinge (3) of the left rear-end door (1). | Screw, hinge to D-pillar or to rear-end door | |
17 | Adjust the locking system of the left rear-end door (1). | ||
The transition from the left rear-end door (1) to the roof frame is also adjusted here. | |||
Helper required. | |||
Screw, rotary tumbler to top of rear-end door | |||
Screw, rotary tumbler to bottom of rear-end door | |||
Screw/bolt, lock striker to body | |||
18 | Adjust the bearing bracket of the left rear-end door (1). | ||
19 | Install the caps beneath the screws (4) in the headliner (5). | Model 907.6/7 | |
20 | Install the cover above the screws (8) in the rear entrance paneling (7). | ||
Adjust the transitions from the right rear-end door (1) to the body | |||
21 | Remove caps beneath the screws (16) from the headliner (5). | Model 907.6/7 | |
22 | Loosen screws (16) until the upper lock striker (17) can be moved. | Model 907.6/7, 910.6 | |
23 | Loosen screws (18) so that the center lock striker (19) on the left rear-end door (1) can be moved. | ||
24 | Remove the cover above the screws (21) from the rear entrance paneling (7). | Clip remover | |
25 | Loosen screws (21) so that the guide pin (22) can be moved. | ||
26 | Loosen screws (23) so that the guide bearing (24) can be moved. | ||
27 | Loosen screws (25) on the upper rotary tumbler (26) of the right rear-end door (1) so that the upper rotary tumbler (26) can be moved. | Model 907.6/7, 910.6 | |
28 | Loosen screws (14) on the upper and lower hinge (3) of the right rear-end door (1). | ||
29 | Close and lock the left rear-end door (1) completely. | ||
30 | Adjust the transitions from the right rear-end door (1) to the D-pillar and rear light by moving the hinge (3). | The contour of the D-pillar must protrude a minimum of 0.5 mm but no more than 3.5 mm beyond the contour of the rear-end door (1). | |
The contour of the rear light must be flush with the contour of the rear-end door (1) or must protrude by no more than 0.5 mm. | |||
31 | Tighten screws (14) on the upper and lower hinge (3) of the right rear-end door (1). | Screw, hinge to D-pillar or to rear-end door | |
32 | Adjust the locking system of the right rear-end door (1). | ||
The transition from the right rear-end door (1) to the roof frame is also adjusted here. | |||
Helper required. | |||
Screw, rotary tumbler to top of rear-end door | |||
Bolt of striker to rear-end door | |||
Screw/bolt, lock striker to body | |||
Screw, guide pin to body | |||
Screw, guide bearing to rear-end door | |||
33 | Install the caps beneath the screws (16) in the headliner (5). | Model 907.6/7 | |
34 | Install the cover above the screws (21) in the rear entrance paneling (7). | ||
| Check | ||
35 | Perform a function test of the locking system on the rear-end door (1). | ||
Concluding tasks | |||
36 | Repair paint at bolt heads of screws (2, 14). | ||
37 | Repair blank points on the contact surfaces of the hinges (3) on the rear-end doors (1) and D-pillars with a base coat and paint. | | |
Since the hinges (3) are assembled prior to the painting of the body during vehicle production, there is no corrosion protection on the contact surfaces of the hinges (3). |
Test and adjustment values for gap dimensions |
Number | Designation | Model 907.6/7/8, 910 | |||
BE60.00-N-1007-01TS | Gap dimensions of rear-end door | Rear-end door to D-pillar | Dimension "GA" | mm | 5,5 (1) |
Rear-end door to tail lamp | Dimension "GB" | mm | 5,5 (1,5) | ||
Left rear-end door to right rear-end door | Dimension "GC" | mm | 6,0 (1) | ||
Rear-end door to bumper at bottom | Dimension "GD" | mm | 10 (1,5) | ||
Rear windows to each other | Dimension "GE" | mm | 6,3 (1) | ||
For picture, see | |||||
129 589 03 21 00
Feeler gauge
452 589 01 63 00
Clip remover
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