Remove/install cable for locking device of sliding door

AR72.16-D-4896TSF

Remove/install cable for locking device of sliding door

06.09.2018

Model

910.6

Shown on right sliding door (2)

1

Cable

3

Cable coupler

1.1

Adjuster

3.1

Safety hook

1.2

Ball head

4

Cover

2

Sliding door

Shown on right sliding door (2)

1

Cable

1.3

Guide

1.4

Catch hook

2

Sliding door

5

Sliding base bottom

5.1

Locking pawl

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Remove

1

Remove bottom door trim on the right and left sliding door (2).

AR72.16-D-6612TS

2

Open cap (4) of the cable coupler (3).

3

Press both safety hooks (3.1) outward and then unhook cable (1).


Carefully unhook cable (1).
Otherwise, the cable (1) or cable coupler (3) may be damaged.

4

Unclip cable (1) from bottom carriage (5) and unhook from the locking pawl (5.1).


Carefully unclip cable (1).
Otherwise, the catch hooks (1.4) may break.

If a new cable (1) is installed,



the guide (1.3) must be removed with it.

5

Remove cable (1) through the opening (arrow A) in the bottom area of the sliding door (2).


Carefully handle cable (1).
Otherwise, the cable (1) and its component parts, such as the adjuster (1.1) or insulation, may be damaged.

If the size of the opening (arrow A) is not sufficient to remove the cable (1),



release the bottom carriage (5) from the sliding door (2) and move upward.

AR72.16-D-7844TSB



Install

6

Route cable (1) with the adjuster (1.1) ahead through the opening (arrow A) in the sliding door (2).


Carefully handle cable (1).
Otherwise, the cable (1) and its component parts, such as the adjuster (1.1) or insulation, may be damaged.

7

Attach guide (1.3) to the bottom carriage (5).

If a new cable (1) is installed.

8

Hook cable (1) on the locking pawl (5.1) and clip into the bottom carriage (5).

9

Hook ball head (1.2) of the cable (1) into the cable coupler (3).

10

Clip adjuster (1.1) of the cable (1) into the cable coupler (3).


Clip in the adjuster (1.1) carefully and in an unstressed state.
Otherwise, the cable (1) or cable coupler (3) may be damaged.

11

Close cap (4).

 Ensure that the cap (4) is closed completely and that the cable coupler (3) is seated correctly on the inner door panel.



Check

12

Adjust height of the bottom carriage (5) of the sliding door (2).

If the bottom carriage (5) was previously released and its position was changed.

AR72.16-D-1023-01TS

Gap dimensions of sliding door

*BE60.00-N-1009-01TS

 Bolt, holder for carriage at bottom to sliding door

*BA72.16-N-1011-01TS

 Feeler gauge

*129589032100

13

Check that the locking device locks and unlocks properly.

 Following the function test of the locking device, it must be ensured that the cap (4) is sealed.

If the locking pawl (5.1) of the bottom carriage (5) does not engage or release correctly,



the cap (4) must be opened and the cable length must be adapted by adjusting the adjuster (1.1).

14

Install bottom door trim on the right or left sliding door (2).

AR72.16-D-6612TS



Check

15

Perform a function test of the right and left sliding door (2).

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1009-01TS

Gap dimensions of sliding door

Sliding door to B-pillar

Dimension "IA"

mm

6,0 (1)

Sliding door to longitudinal member

Dimension "IB"

mm

5,5 (1)

Sliding door to C-pillar

Dimension "IC"

mm

6,0 (1)

Sliding door to roof frame

Dimension "ID"

mm

5,5 (1)

Glass pane in sliding door to glass pane in sidewall

Dimension "IE"

mm

10 (1)

For picture, see

AR60.00-D-0700-01TS

 Sliding door

Number

Designation

Model 907.6/7, 910.6

BA72.16-N-1011-01TS

Bolt, holder for carriage at bottom to sliding door

Nm

32