Remove/install lower hinge of rear door

AR72.12-P-2663MFA

Remove/install lower hinge of rear door

30.03.2020

Model

118.3/6, 177, 247

Modification notes

25.06.2019

Rear door to side wall

Model 247.0

BE60.00-P-1011-01MA

25.09.2019

Adjust rear door in the event of a problem.

Operation step 13.

24.03.2020

Screw/bolt, hinge to rear door

BA72.12-P-1001-01T

Shown on model 177.0

1.1

Hinge leaf

2

Screw

Shown on model 177.0

1.2

Hinge support

3

Nuts

 Warning

Risk of injury during testing and repair operations related to pyrotechnical components

Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such component parts.

AS91.00-Z-0008-01A

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Information, assessment and legal requirements when working with, handling and storing pyrotechnical components

AH91.00-Z-0000-10A

Notes on safety-relevant components

AH00.00-Z-0019-01A



Remove

1

Move left and/or right front seat to foremost position.

2

Detach ground line of on-board electrical system battery.

AR54.10-P-0003MFA

3

Remove lower B-pillar trim.

AR68.30-P-4705MFA

4

Release left front reversible belt tensioner (A76) and/or right front reversible belt tensioner (A76/1) and place to one side.

AR91.40-P-1010MFA

5

Mark installation position of hinge leaf (1.1) and hinge support (1.2).

 Lower hinge consists of hinge leaf (1.1) and hinge support (1.2).

6

Support rear door using suitable means and fix in place.


Support rear door and fix in place.
Rear door will otherwise be damaged.

7

Remove nuts (3).

8

Unscrew screw (2) and remove hinge leaf (1.1) with hinge support (1.2).



Install

9

Clean contact surfaces in area of hinge supports.

Cleaner

*BR00.45-Z-1025-04A

10

Align hinge leaf (1.1) at rear door by means of the previously applied markings and slightly tighten screw (2) by hand.

11

Align hinge support (1.2) with previously applied markings and slightly tighten nuts (3) by hand.

 Helper required.

12

Close and open rear door.

 The installation position of the driver door may change later due to opening and closing.



Check

13

Check gap dimensions on the rear door.

Model 118.3/6

AR60.00-P-0700-01MFC

Model 177, 247

AR60.00-P-0700-01MFA

Model 118.3/6Front door to rear door

*BE60.00-P-1010-01NA

Model 118.3/6Longitudinal member panel to front door/rear door

*BE60.00-P-1024-01NA

Model 118.3/6Front door to fender

*BE60.00-P-1009-01NA

Model 177Rear door to side wall

*BE60.00-P-1011-01JA

Model 177Longitudinal member panel to fender/front door/rear door

*BE60.00-P-1025-01JA

Model 177Front door cover to rear door cover (B-pillar)

*BE60.00-P-1010-01JA

Model 177Front door to rear door

*BE60.00-P-1009-01JA

Model 247Rear door to side wall

*BE60.00-P-1011-01MA

Model 247Longitudinal member panel to front door/rear door

*BE60.00-P-1025-01MA

Model 247Front door cover to rear door cover (B-pillar)

*BE60.00-P-1010-01MA

Model 247Front door to rear door

*BE60.00-P-1009-01MA

 Feeler gauge

*129589032100

If there are problems,



Adjust rear door.

Model 118.3/6

AR72.12-P-0650MFC

Model 177, 247

AR72.12-P-0650MFA

14

Tighten screw (2) and nuts (3).

 Model 118.3/6Nut, hinge to B-pillar

*BA72.12-P-1002-01R

 Model 118.3/6Screw/bolt, hinge to rear door

*BA72.12-P-1001-01R

 Model 177, 247Screw/bolt, hinge to rear door

*BA72.12-P-1001-01T

 Model 177, 247Nut, hinge to body

*BA72.12-P-1002-01T



Install

15

Repair paint damage at respective bolt heads.

AR98.00-P-0150CW

16

Protect rear door and B-pillar in area of hinge leaf (1.1) and hinge support (1.2) against corrosion.

AR97.20-P-1500MFA

17

Install left front reversible belt tensioner (A76) and/or right front reversible belt tensioner (A76/1).

AR91.40-P-1010MFA

18

Install lower B-pillar trim.

AR68.30-P-4705MFA

19

Connect ground line of on-board electrical system battery.

AR54.10-P-0003MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

Model 177.1/9

BE60.00-P-1009-01JA

Front door to rear door

Dimension "I"

mm

4 (0,5)

4 (0,5)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.0

Model 247.6

BE60.00-P-1009-01MA

Front door to rear door

Dimension "I"

mm

4 (0,5)

4 (0,5)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.7

BE60.00-P-1009-01MA

Front door to rear door

Dimension "I"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 118.3

Model 118.6

BE60.00-P-1009-01NA

Front door to fender

Dimension "G"

mm

4 (0,5)

4 (0,5)

For picture, see

AR60.00-P-0700-01MFC

AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

Model 177.1/9

BE60.00-P-1010-01JA

Front door cover to rear door cover (B-pillar)

Dimension "J"

mm

4 (1)

4 (1)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.0

Model 247.6

BE60.00-P-1010-01MA

Front door cover to rear door cover (B-pillar)

Dimension "J"

mm

4 (1)

4 (1)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.7

BE60.00-P-1010-01MA

Front door cover to rear door cover (B-pillar)

Dimension "J"

mm

4 (1)

For picture, see

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 118.3

Model 118.6

BE60.00-P-1010-01NA

Front door to rear door

Dimension "H"

mm

4 (0,5)

4 (0,5)

For picture, see

AR60.00-P-0700-01MFC

AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

Model 177.1/9

BE60.00-P-1011-01JA

Rear door to side wall

Dimension "K"

mm

3 (+0,5)

3 (+0,5)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.0

Model 247.6

BE60.00-P-1011-01MA

Rear door to side wall

Dimension "K"

mm

3,5 (+0,5)

3,5 (+0,5)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.7

BE60.00-P-1011-01MA

Rear door to side wall

Dimension "K"

mm

3 (+0,5)

For picture, see

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 118.3

Model 118.6

BE60.00-P-1024-01NA

Longitudinal member panel to front door/rear door

Dimension "V"

mm

5 (1)

5 (1)

For picture, see

AR60.00-P-0700-01MFC

AR60.00-P-0700-01MFC

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

Model 177.1/9

BE60.00-P-1025-01JA

Longitudinal member panel to fender/front door/rear door

Dimension "Y"

mm

5 (1)

5 (1)

For picture, see

AR60.00-P-0700-01MFA

AR60.00-P-0700-01MFA

Gap dimensions

Number

Designation

Model 247.0

Model 247.6

BE60.00-P-1025-01MA

Longitudinal member panel to front door/rear door

Dimension "Y"

mm

5,0 (1)

-

For picture, see

AR60.00-P-0700-01MFA

-

Gap dimensions

Number

Designation

Model 247.7

BE60.00-P-1025-01MA

Longitudinal member panel to front door/rear door

Dimension "Y"

mm

-

For picture, see

-

 Rear door

Number

Designation

Model 118

BA72.12-P-1001-01R

Screw/bolt, hinge to rear door

Nm

34

 Rear door

Number

Designation

Model 177, 243, 247

BA72.12-P-1001-01T

Screw/bolt, hinge to rear door

Initial tightening torque (hold period 2 s)

Nm

50

Follow-up tightening torque

Nm

50

 Rear door

Number

Designation

Model 118

BA72.12-P-1002-01R

Nut, hinge to B-pillar

Nm

32

 Rear door

Number

Designation

Model 177, 243, 247

BA72.12-P-1002-01T

Nut, hinge to body

Nm

32

Repair materials

Number

Designation

Order number

BR00.45-Z-1025-04A

Cleaner

A 005 989 19 71