Remove, install windshield

AR67.10-P-1700MFA

Remove, install windshield

02.04.2020

Model

118, 177, 247

Modification notes

30.03.2020

Operation steps added.

Operation steps 4 and 25.

12.02.2020

Remove/install augmented reality camera.

Operation step 7 and operation step 22.

12.02.2020

Check head-up display.

Operation step 30.

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Warning

Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.

When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).

AS82.30-Z-0001-01A

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT

Notes on removal/installation of windshield

AH67.10-P-1000-03MFA

Notes on safety-relevant components

AH00.00-Z-0019-01A



Remove

1

Remove cover for air/water duct.

Model 118, 177

AR83.10-P-1411MFA

Model 247

AR83.10-P-1411MFB

2

Remove front drip rails.

AR88.80-P-4000MFA

3

Remove A-pillar trims.

AR68.30-P-4050MFA

4

Remove inside rearview mirror.

AR68.40-P-0001MFA

5

Remove rain and light sensor with additional functions (B38/2).

AR82.30-P-7801MFA

6

Remove multifunction camera.

Model 118, 177, 247
with code 233 (Adaptive cruise control Plus (DISTRONIC PLUS))
Model 118, 177, 247
with code 239 (Adaptive cruise control Pro (DISTRONIC PRO))
with code 51B (Rating, country group EURO-NCAP)
Model 118, 177, 247
with code 243 (Active Lane Keeping Assist (camera))
Model 118, 177, 247
with code 258 (Active Brake Assist System)
with code 51B (Rating, country group EURO-NCAP)
Model 118, 177, 247
with code 513 (Road sign recognition system)
Model 118, 177, 247
with code 608 (Automatic high beam control (IHC))
Model 118, 177, 247
with code 628 (INTELLIGENT HEADLAMP CONTROL PLUS (IHC+))

AR54.21-P-3000MFA

7

Remove the augmented reality camera (B84/14).

Model 118, 177, 247
with code 21U (Video recording function (Dashcam))
Model 118, 177, 247
with code U19 (Augmented reality video)

AR54.30-P-0004MFA

8

Cover vehicle interior in repair area.

9

Mask off areas around windshield with suitable tape.

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

10

Cut out windshield and remove.

AR67.10-P-1000-11SX

 Helper required to remove windshield.



Install

Topical note

Notes on handling adhesive

AH67.00-P-1000-01A

11

Prepare windshield window frame for installing window.

AR67.10-P-1501-01MFA

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

 Use only primer fillers and primer sticks approved by Daimler AG:
https://xentryportal.i.daimler.com

Assembly cleaner

*BR00.45-Z-1028-04A

12

Prepare windshield for installing window.

AR67.10-P-1000-03MFA

13

Replace rubber window spacers.

AR67.10-P-1000-02MFA

 Remove protective foil from rubber window spacers only on one side.

Assembly cleaner

*BR00.45-Z-1028-04A

14

Close hood.

15

Align windshield in body opening.

AR67.10-P-1000-09MFA

 Helper required.

Distance between top edge of window and front edge of roof/sliding roof aperture panel

*BE67.10-P-1001-02C

 Feeler gauge

*129589032100

16

Detach protective foil from the rubber window spacers.

17

Apply adhesive material.

AR67.10-P-1000-08MFA


Install windshield within 10 min of applying adhesive material.
Otherwise the adhesive force of the adhesive material starts to decrease.

 Adapter

*000589866300

18

Install windshield.

AR67.10-P-1503-01P

 Helper required.

19

Allow adhesive material to cure.

 Observe the manufacturer's specifications for the curing time of the adhesive material.
Perform following work only after curing time.

20

Remove adhesive strips and cover material from vehicle.

21

Clean repair area.

22

Install the augmented reality camera (B84/14).

Model 118, 177, 247
with code 21U (Video recording function (Dashcam))
Model 118, 177, 247
with code U19 (Augmented reality video)

AR54.30-P-0004MFA

23

Install multifunction camera.

Model 118, 177, 247
with code 233 (Adaptive cruise control Plus (DISTRONIC PLUS))
Model 118, 177, 247
with code 239 (Adaptive cruise control Pro (DISTRONIC PRO))
with code 51B (Rating, country group EURO-NCAP)
Model 118, 177, 247
with code 243 (Active Lane Keeping Assist (camera))
Model 118, 177, 247
with code 258 (Active Brake Assist System)
with code 51B (Rating, country group EURO-NCAP)
Model 118, 177, 247
with code 513 (Road sign recognition system)
Model 118, 177, 247
with code 608 (Automatic high beam control (IHC))
Model 118, 177, 247
with code 628 (INTELLIGENT HEADLAMP CONTROL PLUS (IHC+))

AR54.21-P-3000MFA

24

Install rain and light sensor with additional functions (B38/2).

AR82.30-P-7801MFA

25

Install inside rearview mirror.

AR68.40-P-0001MFA

26

Install A-pillar trims.

AR68.30-P-4050MFA

27

Install cover for air/water duct.

Model 118, 177

AR83.10-P-1411MFA

Model 247

AR83.10-P-1411MFB

28

Install front drip rails.

AR88.80-P-4000MFA

29

Install wiper arms.

AR82.30-P-6100MFA

 Make sure that the driver-side wiper arm is in the upper position.



Check

30

Check head-up display.

Model 118, 177, 247
with code 463 (Head-up display)

AR54.30-P-6401MFA

Test and adjustment values for windshield

Number

Designation

Model 118

Model 177

BE67.10-P-1001-02C

Distance between top edge of window and front edge of roof/sliding roof aperture panel

Dimension "A"

mm

2,5 (1)

2,5 (1)

Test and adjustment values for windshield

Number

Designation

Model 247

BE67.10-P-1001-02C

Distance between top edge of window and front edge of roof/sliding roof aperture panel

Dimension "A"

mm

2,5 (1)

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01