Replace complete side roof paneling

AR65.10-S-1020E

Replace complete side roof paneling

18.12.2019

Model

447, 448

1

Side roof paneling

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 447 with engine 780

AS00.00-Z-0035-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

Model 447 with engine 780

AH00.00-Z-0300-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3

Remove center roof paneling.

AR65.10-S-1000E

4

Remove side roof paneling (1).

AR65.10-S-1020-01E



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Spot weld milling machine
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare side roof paneling (1).

AR65.10-S-1020-02E

 Commercially available devices/tools
Hole punching pliers
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

6

Install side roof paneling (1) and weld in.

AR65.10-S-1020-03E



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Hand drill
Angular grinder
Squeeze gun
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Adhesive kit, body, 2-component adhesive

*BR00.45-Z-1092-02A

7

Install center roof paneling.

AR65.10-S-1000E

8

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 012 989 17 71