Replace complete center roof paneling · ar6510s1000e · Mercedes-Benz WIS

AR65.10-S-1000E

Replace complete center roof paneling

08.05.2020

Model

447, 448

Modification notes

04.12.2019	Method supplement, operation step and picture change, added	Operation step 7	AR65.10-S-1000-04E
04.12.2019	Method change, sequence of operation steps changed	Operation steps 9, 10	AR65.10-S-1000-04E
04.12.2019	Method supplement, operation step and picture change, added	Operation step 7	AR65.10-S-1000-04EA
04.12.2019	Method change, sequence of operation steps changed	Operation steps 9, 10	AR65.10-S-1000-04EA
04.12.2019	Method supplement, operation step and picture change, added	Operation step 7	AR65.10-S-1000-04EB
04.12.2019	Method change, sequence of operation steps changed	Operation steps 9, 10	AR65.10-S-1000-04EB
04.12.2019	Method supplement, operation step and picture added	Operation step 7	AR65.10-S-1000-04EC
04.12.2019	Method change, sequence of operation steps changed	Operation steps 9, 10	AR65.10-S-1000-04EC
04.12.2019	Safety note AS00.00-Z-0035-01A added
04.12.2019	"Technical notes" AH54.10-P-0001-01A, AH00.00-Z-0300-01A, AH60.00-P-0008-01SX added
04.12.2019	Method supplement, reference AR65.10-S-1000-02EQ added	Step 4
04.12.2019	Method supplement, info added	Operation steps 4, 5, 6,
04.12.2019	Reference validities adapted	Operation steps 5, 6
04.12.2019	Method supplement, repair materials BR00.45-Z-1092-02A added	Operation step 6
30.04.2020	Method supplement, diagrams added		AR65.10-S-1000-02EQ
30.04.2020	Method supplement, new operation steps added	Operation steps 3, 4	AR65.10-S-1000-02EQ

1	Center roof paneling

S65.10-4575-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 447 with engine 780	AS00.00-Z-0035-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Topical note	Notes on battery	Model 447 with engine 780	AH54.10-P-0001-01A
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment	Model 447 with engine 780	AH00.00-Z-0300-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove soundproofing.		AR60.00-S-1752E
		 Only in repair area.
4	Remove center roof paneling (1).	Model 447.603 Model 447.703 except code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof) Model 447.813 with engine 274, 651, 654 except code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof) Model 448.813 except code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof)	AR65.10-S-1000-02E
		Model 447.601/701/811	AR65.10-S-1000-02EA
		Model 447.605/705, 448.705/815 Model 447.815 with engine 274, 651, 654	AR65.10-S-1000-02EB
		Model 447.703, 448.813 with code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof) Model 447.813 with engine 274, 651, 654 with code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof)	AR65.10-S-1000-02EC
		Clip: Cut off center roof panelingModel 447.813/815 with engine 780.702	GB65.10-S-0000-00A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Spot weld milling machine Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		* Applies to Europe only
		

		Model 447.813/815 with engine 780.702	AR65.10-S-1000-02EQ
5	Prepare center roof paneling (1).	Model 447.703/813, 448.813 with code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof)	AR65.10-S-1000-03EC
		Model 447.603/703/813, 448.813 except code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof)	AR65.10-S-1000-03E
		Model 447.601/701/811	AR65.10-S-1000-03EA
		Model 447.605/705/815, 448.705/815	AR65.10-S-1000-03EB
		Clip: Prepare center roof paneling for installationModel 447.605/705/815, 448.705/815	GB65.10-S-0000-01A
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
6	Install and weld in center roof paneling (1).	Model 447.703/813, 448.813 with code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof)	AR65.10-S-1000-04EC
		Model 447.603/703/813, 448.813 except code D34 (Electric tilting/sliding glass sunroof, fixed panoramic roof)	AR65.10-S-1000-04E
		Model 447.601/701/811	AR65.10-S-1000-04EA
		Model 447.605/705/815, 448.705/815	AR65.10-S-1000-04EB
		Clip: Install and weld in center roof panelingModel 447.605/705/815, 448.705/815	GB65.10-S-0000-02A
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Clamping pliers (Standard) Hand drill Squeeze gun Blind riveting tool (set force > 19 kN) Rotary wire brush Wet and dry vacuum cleaner
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1001-13A
7	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
8	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Repair area must be free of dust and grease. Otherwise adhesion problems may occur.
		 Use only primer filler approved by Daimler AG: https://xentry.daimler.com
9	Seal seam after repair.		AR97.10-S-4000E
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
10	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: https://xentry.daimler.com
11	Supplement cavity preservation		AR97.20-S-1500E
12	Install soundproofing.		AR60.00-S-1752E
		 Only in repair area.
13	Install all detachable parts in area of repair point.

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	A 003 990 35 97
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 012 989 17 71

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