Remove/install rear section on center roof paneling · ar6510d5760ts · Mercedes-Benz WIS

AR65.10-D-5760TS

Remove/install rear section on center roof paneling

15.01.2020

Model

907.6/7, 910.6

Remove/install rear section on center roof paneling

Shown on model 907.733 with code D03 (Roof and rear-end doors, high version)

1	Roof paneling rear section

D65.10-1358-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703	AS00.00-Z-0035-01A
 Danger	Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area.		AS65.00-Z-0002-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system	Model 910.6 with engine 780.703	AH00.00-Z-0300-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
 Warning	Risk of injury. Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place.	Wear protective gloves and safety glasses.	AS65.00-Z-0001-01A
3	Remove super-high roof.	Model 907.6 with code D05 (Super-high roof) Model 907.6 with code D06 (Super-high roof painted in vehicle colour)	AR65.10-D-1100-01TS
		 Carefully cut out adhesive sealing seam. Otherwise the adjacent components can be damaged.
		 Commercially available devices/tools Windshield removal tool case Wet and dry vacuum cleaner Shoulder strap Cup suction tool/shackle (for removing and installing windows)
		Adhesive fabric tape	*BR00.45-Z-1062-02A
		Sika activator	*BR00.45-Z-1023-04A
		SIKA primer 209, 250 ml	*BR00.45-Z-1104-02A
4	Remove roof paneling rear section (1).		AR65.10-D-5760-01TS
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare roof paneling rear section (1) for installation.		AR65.10-D-5760-02TS
		 Commercially available devices/tools Hole punching pliers 6 mm Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
6	Install roof paneling rear section (1) and weld in.		AR65.10-D-5760-03TS
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
7	Clean weld joint and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
8	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
9	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
10	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
11	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
13	Supplement cavity preservation		AR97.20-D-1500TS
14	Prepare super-high roof for installation.	Model 907.6 with code D05 (Super-high roof) Model 907.6 with code D06 (Super-high roof painted in vehicle colour)	AR65.10-D-1100-02TS
		 Commercially available devices/tools Shoulder strap Cup suction tool/shackle (for removing and installing windows)
		Sika activator	*BR00.45-Z-1023-04A
 Warning	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
15	Install super-high roof.	Model 907.6 with code D05 (Super-high roof) Model 907.6 with code D06 (Super-high roof painted in vehicle colour)	AR65.10-D-1100-03TS
		 Remove smoothing agent completely. Otherwise the smoothing agent leaves permanent marks on painted surfaces.
		 Commercially available devices/tools Electric or pneumatic squeeze gun Joint smoothing tool (semi-circular) C-clamp Spray bottle Shoulder strap Cup suction tool/shackle (for removing and installing windows)
		Adhesive fabric tape	*BR00.45-Z-1062-02A
		Spacer, rear window installation 30 X 10 X 4 mm	*BR00.45-Z-1005-10A
		Sika activator	*BR00.45-Z-1023-04A
		Sikaflex-254 adhesive without booster, black	*BR00.45-Z-1103-02A
		Sika smoothing agent	*BR00.45-Z-1105-02A
16	Install all detachable parts in area of repair point.

Repair materials

Number	Designation	Order number
BR00.45-Z-1005-10A	Spacer, rear window installation 30 X 10 X 4 mm	A 240 651 00 18
BR00.45-Z-1023-04A	Sika activator	A 009 989 01 71 14
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1062-02A	Adhesive fabric tape	A 007 989 28 85
BR00.45-Z-1103-02A	Sikaflex-254 adhesive without booster, black	A 009 989 85 71 09
BR00.45-Z-1104-02A	SIKA primer 209, 250 ml	A 009 989 75 71 09
BR00.45-Z-1105-02A	Sika smoothing agent	A 000 989 03 87 09

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