Removing rear section of roof paneling

AR65.10-D-5760-01TS

Removing rear section of roof paneling

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

907.6/7, 910.6

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Mark separation lines on roof paneling rear section (1) (areas C and D).

 Scribe separation lines on edges (areas C and D).

2

Cut rear section of roof paneling (1) at separating points (areas C and D).

3

Expose spot welds on roof paneling rear section (1) (areas A, B, and E).

4

Mill off spot welds on rear section of roof paneling (1) (areas A, B and E).

 Model 907.6/7
except code D05 (Super-high roof)
except code D06 (Super-high roof painted in vehicle colour)
Model 910.6
Cut out spot welds through two sheet metal thicknesses (areas A and E).

 Model 907.6/7
with code D05 (Super-high roof)
Model 907.6/7
with code D06 (Super-high roof painted in vehicle colour)
Cut out spot welds through one sheet metal thickness (areas A and E).

5

Remove damaged rear section of roof paneling (1).

6

Sand down mating surfaces to bare metal in cross-hatched areas .

 Sand down spot weld flanges to bare metal on both sides.

7

Grind areas around holes down to bare metal.

8

Remove shavings and milling chips.

9

Apply zinc dust paint to insides of spot weld flanges.