Remove/install mounting support for rear-end door hinge

AR64.30-D-0851TS

Remove/install mounting support for rear-end door hinge

15.01.2020

Model

907.6/7, 910.6

Shown on model 907.733 with code D03 (Roof and rear-end doors, high version), right side of vehicle

1

Fastening console

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3

Remove respective corner pillar paneling lower part.

AR64.30-D-5705TS

4

Remove respective mounting support (1).

AR64.30-D-0851-01TS

 Commercially available devices/tools
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

5

Prepare respective mounting support (1) for installation.

AR64.30-D-0851-03TS

 Commercially available devices/tools
Hole punching pliers 6 mm
Rotary wire brush



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

6

Install respective mounting support (1).

AR64.30-D-0851-02TS

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



000 588 01 84 00 Welder

WS60.00-P-0021K

 Commercially available devices/tools
Clamping pliers (Standard)
Rotary wire brush
Wet and dry vacuum cleaner

7

Install respective corner pillar paneling lower part.

AR64.30-D-5705TS

8

Remove welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

9

Install all detachable parts in area of repair point.