Shown on model 907.733 with code D03 (roof and rear-end doors, high version), left side of vehicle |
1 | Crash box |
D64.20-0091-05
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove all detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets | ||
3 | Remove outer rear-end center section | ||
1K-zinc dust paint | |||
4 | Remove crash box (1) | ||
5 | Prepare crash box (1) for installation | ||
6 | Prepare outer rear-end center section for installation | ||
1K-zinc dust paint | |||
| Install | ||
7 | Install crash box (1) | ||
| 000 588 02 84 00 Welder | ||
8 | Install outer rear center section | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
9 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
10 | Remove welding protection blankets | ||
11 | Clean repair area | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Prime repair area with primer filler | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
13 | Seal seam following repairs | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Paint repair area adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
15 | Add cavity preserving agent | ||
16 | Install all detachable body components in area to be repaired |
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