ar6350d6220b

Remove/install outer wheel arch flaring

Typ ar · temat 63.50 · wersja 0101 · 2011-10-19

Dotyczy: MODEL WD6, WD7, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) Version for Canada with CODE (RA5) 16 inch wheels MODEL 903.66 /67, 904.66 with CODE (ZU8) Version for USA with CODE (RA5) 16 inch wheels MODEL 903.66 /67, 904.66 with CODE (ZU9) Version for Mexico with CODE (RA5) 16 inch wheels

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.50 Błotnik tylny — Seria 903 (modele 66*, 67*) · Seria 904 (modele 66*)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.41 Belka/ nadkole — Seria 903 (modele 66*, 67*) · Seria 904 (modele 66*)

AR63.50-D-6220B

Remove/install outer wheel arch flaring

17.10.11

MODEL WD6, WD7, YD6, YD7

MODEL 903.66 /67, 904.66
with CODE (ZU7) Version for Canada
with CODE (RA5) 16 inch wheels

MODEL 903.66 /67, 904.66
with CODE (ZU8) Version for USA
with CODE (RA5) 16 inch wheels

MODEL 903.66 /67, 904.66
with CODE (ZU9) Version for Mexico
with CODE (RA5) 16 inch wheels

Remove/install outer wheel arch flaring

D63.50-0010-06

Shown on panel van with 3550 mm wheelbase

1 Outer wheel arch flaring

12 Front end section

13 Rear end section

Remove

Danger!

Risk of injury. Injuries may result when performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag unit with deployment face up, do not subject to temperatures above
100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01A

Instructions for performing repair, body work and welding on vehicles with airbags and ETR units

All models

AH91.00-P-0002-01B

General information on body repair

All models

AH60.00-N-0001-01A

1

Remove side wall paneling

2

Remove detachable body components in repair area

3

Cover all detachable body components that remain in the area to be repaired

4

Separate outer wheel arch flaring (1)

AR63.50-D-6220-01B

*201589005100

Bore welding points.

AR64.20-D-0002A

5

Straighten connecting plates, grind off and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Install

Danger!

The high voltage used for arc welding presents a lethal hazard. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor.

AS00.00-Z-0007-01A

Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

6

Prepare outer wheel arch flaring (1) for installation

AR63.50-D-6220-02B

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Prepare locking lugs (12, 13) for outer wheel arch flaring for installation

AR63.50-D-6220-04A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

8

Fit outer wheel arch flaring (1), align and clamp in place

9

Weld in outer wheel arch flaring (1)

AR63.50-D-6220-03B

10

Grind off protruding welding material

11

Install side wall paneling

12

Fit locking lugs (12, 13) for outer wheel arch flaring (1), align and clamp

13

Weld in locking lugs (12, 13) for outer wheel arch flaring

AR63.50-D-6220-05A

14

Clean areas repaired and prime with MB primer / filler

15

Supplement standard sealing with MB body sealant

AR97.10-D-4000A

16

Supplement standard underfloor protection with MB permanent underfloor protection agent

17

Paint area repaired and adjacent surfaces

18

Apply additional cavity preservation

19

Reinstall all detachable body components removed

Remove/install outer wheel arch flaring

201 589 00 51 00

Spot weld milling cutter

Commercially available tools

Number

Designation

WH58.30-Z-1004-20A

Hot-air gun

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

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