Partially replace main floor · ar6340p1180y · Mercedes-Benz WIS

AR63.40-P-1180Y

Partially replace main floor

11.11.11

MODEL 219

P63.40-2591-06

1.1 Main floor panel front section

1.2 Main floor panel rear section

2 Reinforcement

3 Connecting carrier

4 Mounting console

5 Crossmember

	Removing
 Danger!	Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
Danger!	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on MB materials		AH98.00-P-9409-03A
1	Remove front fender	 When replacing main floor panel front section (1.1).	AR88.10-P-1000TX
2	Remove front door		AR72.10-P-0500TX
3	Remove rear door		AR72.12-P-0600TX
4	Remove door sill moldings		AR68.30-P-4100TX
5	Remove front seat		AR91.10-P-1000TX
6	Remove rear seat cushion	 When replacing main floor panel rear section (1.2).	AR91.12-P-1020TX
7	Remove paneling on B-pillar		AR68.30-P-4700TX
8	Remove seat belt		AR91.40-P-0630TX
9	Remove floor mats
10	Cover all detachable parts remaining in vehicle	Tarp (fire-resistant)
11.1	Remove A-pillar with side longitudinal member	 When replacing main floor panel front section (1.1).	AR63.20-P-1150Y
11.2	Remove B-pillar with side longitudinal member	 When replacing main floor panel rear section (1.2).
12.1	Remove main floor panel front section (1.1)		AR63.40-P-1180-13Y
		 Spot weld milling cutter	*201589005100
		Vario Drill WS 91 spot weld removing tool
		Round wire brush, braided, dia. 70 mm
		Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
		Cutting disk, Ø 65 mm, 80 m/s (max. 23,500 rpm)
		Hot air gun - 3000 W
		Drill gotis://K_58.1_04.0
		Straight grinder gotis://K_58.0_03.0
		Angle grinder gotis://K_58.1_07.0
		Body jig saw gotis://K_58.1_01.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
12.2	Remove main floor panel rear section (1.2)		AR63.40-P-1180-14Y
		 Spot weld milling cutter	*201589005100
		Ball cutter, dia. 12 mm
		Round wire brush, braided, dia. 70 mm
		Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
		Cutting disk, Ø 65 mm, 80 m/s (max. 23,500 rpm)
		Drill gotis://K_58.1_04.0
		Straight grinder gotis://K_58.0_03.0
		Angle grinder gotis://K_58.1_07.0
		Body jig saw gotis://K_58.1_01.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
13.1	Prepare new parts for main floor panel front section (1.1)		AR63.40-P-1180-15Y
		Round wire brush, braided, dia. 70 mm
		Drill gotis://K_58.1_04.0
		Body jig saw gotis://K_58.1_01.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
13.2	Prepare new parts for main floor panel rear section (1.2)		AR63.40-P-1180-16Y
		Round wire brush, braided, dia. 70 mm
		Drill gotis://K_58.1_04.0
		Body jig saw gotis://K_58.1_01.0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
14.1	Install main floor panel front section (1.1)		AR63.40-P-1180-17Y
	General information on riveting		AH60.00-P-0003-01N
		Electrode miller
		Clamping pliers
		Round wire brush, braided, dia. 70 mm
		Manual temporary fastener, Ø 6.4 mm, clamping area 0 to 15 mm, identification color silver
	Taurus 3 blind rivet tool with 100 mm extension unit	Blind rivet/punch riveting method gotis://K_68-80_06.0
		Inverter spot welder gotis://K_60-65_16.0
		Drill gotis://K_58.1_04.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Sealant	*BR00.45-Z-1003-01A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Polygrip flat round head rivet, 6.414	*BR00.45-Z-1001-13A
14.2	Install main floor panel rear section (1.2)		AR63.40-P-1180-18Y
	General information on riveting		AH60.00-P-0003-01N
		Electrode miller
		Clamping pliers
		Manual temporary fastener, Ø 6.4 mm, clamping area 0 to 15 mm, identification color silver
		Round wire brush, braided, dia. 70 mm
	Taurus 3 blind rivet tool with 100 mm extension unit	Blind rivet/punch riveting method gotis://K_68-80_06.0
		Inverter spot welder gotis://K_60-65_16.0
		Drill gotis://K_58.1_04.0
		Wet/dry vacuum cleaner gotis://P_00.12_06.0
		Sealant	*BR00.45-Z-1003-01A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Polygrip flat round head rivet, 6.414	*BR00.45-Z-1001-13A
15.1	Install A-pillar with side longitudinal member	 When replacing main floor panel front section (1.1).	AR63.20-P-1150Y
15.2	Install B-pillar with side longitudinal member	 When replacing main floor panel rear section (1.2).
16	Clean repair areas
17	Prime repair area using primer filler
18	Paint repair areas and adjacent surfaces
19	Carry out seam sealing after repairs	 Supplement standard sealants with MB body sealant.	AR97.10-P-4000Y
		Sealant	*BR00.45-Z-1003-01A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
20	Remove tarp	 On all covered parts remaining in vehicle.
21	Apply additional cavity preservation		AR97.20-P-1500Y
	Notes on cavity preservation		AH97.20-P-0001-01B
		Combination pressure spray gun (corrosion protection) gotis://K_91-97_01.0
		MB cavity wax preservation, 1 l	*BR00.45-Z-1003-05A
22	Install front fender	 When replacing main floor panel front section (1.1).	AR88.10-P-1000TX
23	Install front door		AR72.10-P-0500TX
24	Install rear door		AR72.12-P-0600TX
25	Install seat belt		AR91.40-P-0630TX
26	Install paneling at B-pillar		AR68.30-P-4700TX
27	Install door sill moldings		AR68.30-P-4100TX
28	Install front seat		AR91.10-P-1000TX
29	Install rear seat cushion	 When replacing main floor panel rear section (1.2).	AR91.12-P-1020TX
30	Install floor mats

Spot weld milling cutter

201 589 00 51 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Blind rivet 6.414	A 003 990 35 97

Powiązane dokumenty

ah0000n000501a Zabezpieczenia zapobiegające uszkodzeniom pojazdu lub jego elementów podczas spawania elektrycznego
ah6000n000101a Ogólne wskazówki dotyczące napraw nadwozia
ah6000p000301n Ogólne wskazówki dotyczące nitowania
ah9720p000101b Wskazówki dotyczące konserwacji profili zamkniętych
ah9800p940802a Wskazówki dotyczące napraw powłok lakierniczych
ah9800p940903a Informacje ogólne dotyczące środków MB
ar6320p1150y
ar6340p118013y
ar6340p118014y
ar6340p118015y
ar6340p118016y
ar6340p118017y
ar6340p118018y
ar6830p4100tx
ar6830p4700tx
ar7210p0500tx
ar7212p0600tx
ar8810p1000tx
ar9110p1000tx
ar9112p1020tx
ar9140p0630tx
ar9710p4000y
ar9720p1500y
as0000z000701a Zagrożenie dla życia przez wysokie napięcie przy spawaniu elektrycznym. Niebezpieczeństwo wybuchu podczas spawania w pobliżu materiałów łatwopalnych. Niebezpieczeństwo urazu na skutek odprysków przy spawaniu oraz promieniowania u
as0000z001001a Zagrożenie życia na skutek ześlizgnięcia lub spadnięcia pojazdu z podnośnika.
as0000z001701a Niebezpieczeństwo obrażeńo elementy pojazdu o ostrych krawędziach.