Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.40-2560-09
Dimensions:
x approx. 520 mm
y approx. 30 mm
1 Mark cutting lines on main floor panel rear section (1) (areas A and B).
2 Cut main floor panel rear section (1) on separation points with body saw (areas A and B).
3 Expose spot welds on main floor panel rear section (1) and on crossmember (3) (areas C, D, E and F).
4 Cut out spot welds on main floor panel rear section (1) and crossmember (3) with spot weld milling cutter or spherical milling cutter (areas C, D, E and F).
5 Spot weld on console (2) (area G).
6 Spot weld on console (2) with spot weld milling cutter or spherical milling cutter (area G).
Cut off of bottom of vehicle.
7 Remove section from main floor panel rear section (1)
P63.40-2540-03
P63.40-2276-09
8 Grind connection surfaces in shaded areas down to bare metal with round wire brush .
Sand the spot weld flanges on both sides down to bare metal.
9 Remove grinding and drill shavings with wet/dry vacuum cleaner.
10 Coat insides of spot weld flanges with zinc dust paint.