Replace partial main floor · ar6340p1180mfa · Mercedes-Benz WIS

AR63.40-P-1180MFA

Replace partial main floor

08.08.2019

Model	118.3/6
Model	177.0/1/9
Model	247.0/6/7

P63.40-3345-09

Shown on model 177.0

1	Main floor panel	4	Front seat crossbar at the rear
2	Reinforcement	6	Reinforcement
3	Front seat crossbar at the front

 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Set up straightening bench with straightening bench support members and straightening set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.		AR00.60-P-1006A
5	Remove reinforcement (6).		AR63.40-P-1185-01MFA
		 Commercially available devices/tools Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
6	Remove front seat crossbar at the rear (4).		AR63.40-P-1191-03MFA
		 Commercially available devices/tools Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
7	Remove reinforcement (2) from main floor.		AR63.40-P-1180-28MFA
		 Commercially available devices/tools Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Remove front seat crossbar at the front (3).		AR63.40-P-1191-01MFA
		 Commercially available devices/tools Round wire brush Spot weld milling machine Wet/dry vacuum cleaner
9	Remove main floor (1).		AR63.40-P-1180-09MFA
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
10	Prepare main floor (1).		AR63.40-P-1180-23MFA
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
 Danger	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
	General information on riveting		AH60.00-P-0003-01N
11	Install main floor (1).		AR63.40-P-1180-11MFA
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
12	Install reinforcement (6).		AR63.40-P-1185-03MFA
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner
		Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
13	Install front seat crossbar at the rear (4).		AR63.40-P-1191-04MFA
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner
		Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
14	Install front seat crossbar at the front (3).		AR63.40-P-1191-02MFA
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner
		Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
15	Install reinforcement (2) on main floor.		AR63.40-P-1180-29MFA
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
16	Release vehicle from straightening bench, lift and remove straightening bench.		AR00.60-P-1006A
17	Remove spark protection blankets.
18	Clean repair area.	 Commercially available devices/tools Wet/dry vacuum cleaner
19	Prime repair areas with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
20	Seal seam after repair.		AR97.10-P-4000MFA
21	Paint repair areas and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
22	Supplement cavity preservation		AR97.20-P-1500MFA
23	Reinstall detachable parts in area of repair point.

Repair materials

Number	Designation	Order number
BR00.45-Z-1012-13A	Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97
BR00.45-Z-1016-13A	Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	A 004 990 17 97
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

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