The following operation steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.
Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.
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1 | Install reinforcement (2), fit, and fix in place. |
2 | Drill rivet holes on reinforcement (2) with a diameter of 6.7 mm (areas D5b, D6b, D7b, and F1b). |
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3 | Drill rivet holes on the mounting console (7) with a diameter of 6.7 mm (area E2b). |
Dimensions: |
4 | Remove reinforcement (2). |
5 | Deburr drill holes on both sides and remove drill chips. |
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6 | Grind drill holes, spot welds, and cross-hatched surfaces down to bare metal on both sides. |
7 | Remove grinding dust. |
8 | Coat cross-hatched surfaces, riveted joints, and weld joints with zinc dust paint. |
The insides of the weld joint, to which the 2-component adhesive is applied, may not be coated with zinc dust paint (area J). |
9 | 2-component adhesive applied in cross-hatched area (area J). |
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive. |
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10 | Install reinforcement (2). |
11 | Rivet reinforcement (2) with rivets with a diameter of 6.5 x 14.5 mm (areas D5c, D6c, D7c and E1c). |
12 | Reinforcement (2) (areas D1c, D2c, D3c, and D4c). |
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