Replace complete sliding door entry

AR63.30-D-0008TSB

Replace complete sliding door entry

15.01.2020

Model

910.6

with code T16 (Sliding door right)

Right side of vehicle

Model

910.6

with code T19 (Sliding door left)

Left side of vehicle

Shown on model 910.631 with code T16 (right sliding door), right side of vehicle

1

Complete sliding door entrance

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703

AS00.00-Z-0035-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Typ 910.6 mit Motor 780.703

AH00.00-Z-0300-01A

Topical note

Notes on battery

Typ 910.6 mit Motor 780.703

AH54.10-P-0001-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover detachable parts that remain in vehicle with welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3

Cut off complete sliding door entrance (1).

AR63.30-D-0008-01TSB



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

4

Prepare complete sliding door entrance (1).

AR63.30-D-0008-02TSB

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Hand drill
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Prepare outer sliding door entrance for welding in.

AR63.30-D-0004-02TS

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Hole punching pliers
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

6

Install and weld in complete sliding door entrance (1).

AR63.30-D-0008-03TSB



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

7

Install outer sliding door entrance.

AR63.30-D-0004-03TS



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

If no body solder is used to restore the surfaces,



use a basic body filler on the body.

Process filler on body

AR60.00-S-0031-01P

Silicone remover Order No. 3295

*BR00.45-Z-1052-04A

Basic body filler

*BR00.45-Z-1057-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

8

Clean weld joints and sheet metal flanges with rotary wire brush.

 Commercially available devices/tools
Rotary wire brush

9

Remove welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

10

Clean repair area.

 Commercially available devices/tools
Wet and dry vacuum cleaner

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Prime repair area with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

12

Seal seam after repair.

AR97.10-D-4000TS

 Supplement standard seals with sealant.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

13

Paint repair area and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

14

Supplement cavity preservation

AR97.20-D-1500TS

15

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1052-04A

Silicone remover Order No. 3295

Prosol Lacke + Farben GmbH
Schneidmühlweg 12
63741 Aschaffenburg
Germany
Tel. +49 6021 3480-0
Fax +49 6021 3480-40
http://www.prosol-farben.de

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71