Prepare complete sliding door entry

AR63.30-D-0008-02TSB

Prepare complete sliding door entry

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

910.6

with code T16 (Sliding door right)

Right side of vehicle

Model

910.6

with code T19 (Sliding door left)

Left side of vehicle

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Scribe separating line on vehicle floor (1) (area A).

 Take over separation line from vehicle (area A).

 Observe dimension (A).

2

Cut vehicle floor (1) at separating pint (area A).

3

Dispose of cut off section.

4

Model 910.6 (except 910.621/631/641)
Drill holes in vehicle floor (1) with Ø 8 mm (areas B1 and D1).

5

Drill holes in vehicle floor (1) with Ø 8 mm (areas B2, B3, C1, C2, D2, D3 and D4).

a

Dimension (365 mm)

6

Model 910.6 (except 910.621/631/641)
Grind mating surfaces on vehicle floor (1) down to bare metal in cross-hatched areas and around holes (areas B1 and D1).

 Sand down spot weld flanges to bare metal on both sides.

7

Grind mating surfaces on vehicle floor (1) down to bare metal in cross-hatched areas and around holes (areas B2, B3, C1, D2, D3 and D4).

 Sand down spot weld flanges to bare metal on both sides.

8

Remove shavings and drill chips.

9

Zinc dust paint to insides of spot weld flanges.

10

Model 910.6 (except 910.621/631/641)
Drill holes in complete sliding door entrance (2) with Ø 8 mm (area E1).

11

Drill holes in complete sliding door entrance (2) with Ø 8 mm (areas E2, E3, F, G1 and G2).

12

Model 910.6 (except 910.621/631/641)
Grind mating surface on complete sliding door entrance (2) down to bare metal in cross-hatched area (area E4) and around holes (area E1).

13

Grind mating surfaces on complete sliding door entrance (2) down to bare metal in cross-hatched areas and around holes (areas E2, E3, F, G1 and G2).

 Sand down spot weld flanges to bare metal on both sides.

14

Remove shavings and drill chips.

15

Drill holes in complete sliding door entrance (2) with Ø 8 mm (areas H, I2).

16

Grind mating surfaces on complete sliding door entrance (2) down to bare metal in cross-hatched areas and around holes (areas H, I2).

 Sand down spot weld flanges to bare metal on both sides.

17

Remove shavings and drill chips.

18

Zinc dust paint to insides of spot weld flanges.

19

Drill holes in complete sliding door entrance section (3) with Ø 8 mm (areas J1, J2 and J3).

20

Grind mating surfaces on complete sliding door entrance section (3) down to bare metal from the rear side in cross-hatched area (area J3) and around holes (areas J1 and J2).

21

Grind mating surfaces on complete sliding door entrance section (3) down to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

22

Remove shavings and drill chips.

23

Zinc dust paint to insides of spot weld flanges.