Completely replace inner C-pillar side wall

AR63.10-P-0700MFA

Completely replace inner C-pillar side wall

23.07.2019

Model

177.0/1/9

Model

247.0/6/7

Modification notes

19.03.2019

Description for model 177.0 adapted, without removal of roof paneling.

Shown on model 177.0

1

Inner C-pillar side wall panel

2

Reinforcement

Shown on model 177.1

1

Inner C-pillar side wall panel

Shown on model 247.0

1

Inner C-pillar side wall panel

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove rear fender.

AR63.50-P-1400MFA

4

Remove paneling of the roof frame.

Model 247.0/6/7

AR65.10-P-1020MFA

5.1

Remove the inner C-pillar side wall(1).

Model 177.1/9, 247.0/6/7

Model 177.1/9

AR63.10-P-0700-01MFV

Model 247.0/6/7

AR63.10-P-0700-01MFB

1K-zinc dust paint

*BR00.45-Z-1056-07A

5.2

Remove reinforcement (2) and inner C-pillar side wall (1).

Model 177.0

AR63.10-P-0700-01MFA

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

6.1

Prepare the inner C-pillar side wall(1).

Model 177.1/9, 247.0/6/7

Model 177.1/9

AR63.10-P-0700-02MFV

Model 247.0/6/7

AR63.10-P-0700-02MFB

1K-zinc dust paint

*BR00.45-Z-1056-07A

6.2

Prepare inner C-pillar side wall (1) and reinforcement (2).

Model 177.0

AR63.10-P-0700-02MFA

1K-zinc dust paint

*BR00.45-Z-1056-07A

7.1

Install the inner C-pillar side wall(1).

Model 177.1/9, 247.0/6/7

Model 177.1/9

AR63.10-P-0700-03MFV

Model 247.0/6/7

AR63.10-P-0700-03MFB

1K-zinc dust paint

*BR00.45-Z-1056-07A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

7.2

Install inner C-pillar side wall (1) and reinforcement (2).

Model 177.0

AR63.10-P-0700-03MFA

Liftgate/trunk lid to side wall

*BE60.00-P-1015-01JA

Rear door to side wall

*BE60.00-P-1011-01JA

1K-zinc dust paint

*BR00.45-Z-1056-07A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

 Feeler gauge

*129589032100

8

Clean weld joints and sheet metal flange.

9

Install the paneling of the roof frame.

Model 247.0/6/7

AR65.10-P-1020MFA

10

Install rear fender.

AR63.50-P-1400MFA

11

Remove spark protection blankets.

12

Reinstall detachable parts in area of repair point.

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1011-01JA

Rear door to side wall

Dimension "K"

mm

3 (+0,5)

For picture, see

AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number

Designation

Model 177.0

BE60.00-P-1015-01JA

Liftgate/trunk lid to side wall

Dimension "O"

mm

4,5 (1)

For picture, see

AR60.00-P-0700-01MFA

Repair materials

Number

Designation

Order number

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71