Replace complete side roof paneling · ar6510p1020mfa · Mercedes-Benz WIS

AR65.10-P-1020MFA

Replace complete side roof paneling

06.11.2019

Model	177.0
Model	247.0/6/7

P65.10-3828-09

Shown on model 177.0 with code 413 (panoramic sliding sunroof)

Side roof paneling

 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on acoustic foam and structural foam in the vehicle		AH60.00-P-0039-01MFA
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3.1	Remove center roof paneling.	Model 177.0, 247.0/6/7 except code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-1000MFA
3.2	Remove roof paneling rear section.	Model 177.0, 247.0/6/7 with code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-5760MFA
4	Cut off side roof paneling (1).
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
			AR65.10-P-1020-01MFA
		 Side roof paneling (1) can be cut off in user-defined manner taking into account the acoustic and structural foams.
		 Commercially available devices/tools Round wire brush Spot weld milling machine Body power jigsaw Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare side roof paneling (1).		AR65.10-P-1020-02MFA
		 Commercially available devices/tools Round wire brush Body power jigsaw
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Warning	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General notes on welding		AH60.00-P-0005-01N
6	Install side roof paneling (1) and weld in.	Model 247.0/6/7	AR65.10-P-1020-03MFB
		Model 177.0	AR65.10-P-1020-03MFA
		Adjust gap dimensions	AR60.00-P-0700-01MFA
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Round wire brush Wet and dry vacuum cleaner
		Basic body filler	*BR00.45-Z-1057-07A
		Model 177.0Front door to rear door	*BE60.00-P-1009-01JA
		Model 247.0/6/7Front door to rear door	*BE60.00-P-1009-01MA
		Model 177.0Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01JA
		Model 247.0/6/7Front door cover to rear door cover (B-pillar)	*BE60.00-P-1010-01MA
		Model 177.0Roof spoiler to side wall	*BE60.00-P-1013-01JA
		Model 247.0/6/7Roof spoiler to side wall	*BE60.00-P-1013-01MA
		Model 177.0Roof spoiler to roof	*BE60.00-P-1014-01JA
		Model 247.0/6/7Roof spoiler to roof	*BE60.00-P-1014-01MA
		Model 177.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		Model 247.0/6/7Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		 Feeler gauge	*129589032100
		 Set of spacer blocks	*216589022300
		If a basic body filler is used as an alternative to the restoration of surfaces with body solder,
		
		Apply basic body filler.
			AR60.00-P-0031-01LWG
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Basic body filler	*BR00.45-Z-1057-07A
7	Clean weld joints and sheet metal flanges with round wire brush.	 Commercially available devices/tools Round wire brush
8.1	Install roof paneling rear section.	Model 177.0, 247.0/6/7 with code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-5760MFA
8.2	Install center roof paneling.	Model 177.0, 247.0/6/7 except code 413 (Panoramic sliding sunroof/glass roof)
			AR65.10-P-1000MFA
9	Remove spark protection blankets.
10	Clean repair area.	 Commercially available devices/tools Wet/dry vacuum cleaner
11	Treat repair areas with primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
12	Paint repair areas and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
13	Install detachable parts in the area of the repair point.