129 589 03 21 00
Feeler gauge
1 | Install inner C-pillar side wall (1) and fit. |
2 | Install rear fender and fit. |
3 | Install seals. |
4 | Install striker eye. |
5 | Check gaps using feeler gauge and adjust. |
6 | Fix inner C-pillar side wall (1) in place. |
7 | Remove striker eye. |
8 | Remove gaskets. |
9 | Remove rear fender. |
10 | Drill rivet holes with a diameter of 6.7 mm in inner C-pillar side wall (1) (areas A). |
11 | Remove inner C-pillar side wall (1) |
12 | Deburr rivet holes on inner C-pillar side wall (1) and body on both sides. |
13 | Remove drilling chips. |
14 | Coat insides of riveted joints on which no adhesive is applied with zinc dust paint. |
Do not apply zinc dust paint to bonding surfaces. |
P63.10-A071-06
15 | Apply 2-component adhesive to body in cross-hatched area. |
Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive. |
P63.10-A072-06
P63.10-A073-09
16 | Install inner C-pillar side wall (1) and fix in place. |
17 | Rivet inner C-pillar side wall (1) from the inside with 6.4x12 diameter rivets (areas C). |
18 | Inner C-pillar side wall (1) (areas D). |
19 | Weld in inner C-pillar side wall (1) with (area E). |
Inert gas weld in intervals and allow welding area to cool down in between. Reduces heat distortion. |
20 | Surface grind inert gas weld on inner C-pillar side wall (1) (area E). |
Surface grind only on beaded areas of rear fender and contact surfaces of reinforcement (area E). |
21 | Install reinforcement (2), fit and fix in place. |
22 | Reinforcement (2) (areas F). |
23 | Reinforcement (2) (areas G). |
Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion. |
24 | Clean weld joints that are no longer accessible after rear fender is installed, and coat with zinc dust paint. |
P63.10-A074-06