Replacing rear inner wheelhouse completely

AR63.10-P-0670G

Replacing rear inner wheelhouse completely

7.11.96



Removing



General information on repairs to body

All models

AH60.00-N-0001-01A

1

Remove detachable parts in vehicle interior (area to be repaired)

2

Cover all attached parts remaining in vehicle (area to be repaired)

3

Set up Celette straightening bench modular members

Observe enclosed setup plans!

4

Set up Celette straightening bracket set

5

Set vehicle onto straightening bench using two-column lift and fasten

6

Separate rear fender

 

AR63.50-P-1400-02G

7

Attaching side portal

 

AR60.20-P-1550G

8

Cut rear side panel with side longitudinal member

 

AR63.10-P-0650-01G

9

Separate inner rear wheelhouse

 

AR63.10-P-0670-01G



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



Installing

10

Prepare inner rear wheelhouse for installation and weld in

 

Observe fire protection measures!

AR63.10-P-0670-02G

11

Prepare new rear side panel with longitudinal member

 

AR63.10-P-0650-02G

12

Prepare new rear fender part



AR63.50-P-1400-03G

13

Install rear side panel with side longitudinal member and weld in

 

Observe fire protection measures!

AR63.10-P-0650-03G

14

Adjust trunk lid

AR88.50-P-5200G

15

Install rear fender and weld in

 

Observe fire protection measures!

AR63.50-P-1400-04G

16

Adjust gap dimensions on hoods, doors and lids



AR60.00-P-0700-01G

Dimensions

*BE60.00-P-1002-01A

*BE60.00-P-1003-01A

*BE60.00-P-1005-01A

17

Detach side portal

18

Clean welds and metal flanges with wire brush. Clean repair areas



19

Prime area to be repaired with priming filler



Notes on paintwork repairs

AH98.00-P-9408-02A

20

Supplement standard seals with MB body sealant

Seam sealing following repair

AR97.10-P-4000G

21

Supplement standard underbody protection with MB permanent underbody sealant

22

Paint repair areas and adjacent surfaces



Notes on paintwork repairs

AH98.00-P-9408-02A

23

Apply additional cavity preservation

Cavity preservation after repair work

AR97.20-P-1500G

24

Reinstall all removed assembly parts

Number

Designation

Model
170

BE60.00-P-1002-01A

Gap dimension

Front door to A-pillar

Dimension"B"

mm

-

Front door to fender

Dimension "H"

mm

4.0 (0.5)

Front door to rear door

Dimension "I"

mm

-

Front door to roof

Dimension"C"

mm

-

Rear door to top side section

Dimension "D"

mm

-

Rear door to bottom side section

Dimension "J"

mm

-

Fender to A-pillar

Dimension "Q"

mm

4.0 (1.6)

Front door to rear fender

Dimension"P"

mm

4.0 (0.5)

See picture in

AR60.00-P-0700-01G

BE60.00-P-1003-01A

Gap dimension

Trunk lid to top rear fender, top

Dimension"F"

mm

-

Trunk lid to bottom rear fender

Dimension "M"

mm

-

Trunk lid to rear fender

Dimension"F"

mm

5.0 (+1/-0)

Trunk lid to taillamp

Dimension "M"

mm

5.0 (+1/-0)

Trunk lid to bumper

Dimension "V"

mm

8.0 (0.5)

Rear fender to taillamp

Dimension "U"

mm

3.0 (0.5)

See picture in

AR60.00-P-0700-01G

BE60.00-P-1005-01A

Gap dimension

Fuel filler flap

Dimension "K"

mm

3.5 (0.5)

Dimension"L"

mm

-

See picture in

AR60.00-P-0700-01G

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1004-01A

Celette straightening bracket set 7170.309 (model 170), as supplement to 7202.300 (model 202)

WE58.40-Z-1005-01A

Car-Bench straightening bracket set 82 420 (model 170), as supplement to 82 415 (model 202)

WE58.40-Z-1033-01A

Celette 7170.308 supplementary straightening bracket for 7170.309 (model 170)

WE58.40-Z-1034-01A

Car Bench 82435 supplementary straightening bracket for 82420 (model 170)

WE58.40-Z-1001-01E

Celette straightening bench

WE58.40-Z-1002-01E

Celette straightening unit

WE58.40-Z-1003-01E

Car-Bench straightening bench

WE58.40-Z-1004-01E

Car-Bench straightening lifting platform

WE58.40-Z-1005-01E

Car-Bench straightening equipment

WE58.40-Z-1007-01E

Celette module crossmember set 955.940

WE58.40-Z-1011-01E

Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

WE58.40-Z-1008-03A

Pneumatic ratchet

WE58.40-Z-1001-05A

Two-post lifting platform