Remove/install outer rear wheel well

AR63.10-P-0665SC

Remove/install outer rear wheel well

18.11.11



Removing

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

 Danger!

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



General information on body repair

AH60.00-N-0001-01A



Pretreatment of bonding surfaces

AH60.00-P-0008-01SX



Notes on paintwork repairs

AH98.00-P-9408-02A



Notes on various body materials

AH60.00-P-0011-01SX



General information on body connection techniques

AH60.00-P-0015-01SX



General information on MB materials

AH98.00-P-9409-03A

1

Remove rear fender

AR63.50-P-1400SC

2

Remove detachable parts in repair area and cover all remaining detachable parts remaining in the vehicle using a tarp (fire-resistant)

 When replacing outer rear right wheel well (1), always remove fuel tank.

3

Separate outer rear wheel well (1) and prepare mating surfaces on body for installation

 For body repair use familiar tools approved by DaimlerChrysler.

AR63.10-P-0660-01SC

 Welding spot miller cutter

*201589005100

4

Prepare outer rear wheel well (1) for installation

 For body repair use familiar tools approved by DaimlerChrysler.

AR63.10-P-0670-05SC



Install

5

Install outer rear wheel well (1), fit and weld in

 For body repair use familiar tools approved by DaimlerChrysler.

AR63.10-P-0670-06SC

Adjust gap dimensions on hoods, doors and lids

AR60.00-P-0700-01SC

Front door to rear fender

*BE60.00-P-1002-01T

Trunk lid to upper rear fender, trunk lid to taillamp, rear fender to taillamp

*BE60.00-P-1003-01T

Feeler gauge

*129589032100

Blind rivet/punch riveting method
gotis://K_68-80_06.0

Polygrip flat round head rivet, 6.414

*BR00.45-Z-1001-13A

Adhesive

*BR00.45-Z-1092-02A



General information on riveting

AH60.00-P-0003-01N

6

Install rear fender

AR63.50-P-1400SC

7

Clean repair areas and prime using primer filler

8

Carry out seam sealing after repairs

 Supplement standard sealants with MB body sealant.

AR97.10-P-4000SX

9

Paint repair areas and adjacent surfaces

AR98.00-P-0150SX

10

Apply additional cavity preservation

AR97.20-P-1500SC

11

Remove tarp (fire-resistant) and install all detachable parts in the area of repair point

Number

Designation

Model
216 up to
model year 2011

Model
216 as of
model year 2011

BE60.00-P-1002-01T

Gap dimension

Front door to fender

Dimension "E"

mm

4.0 (0.5)

4.0 (0.5)

Front door to rear fender

Dimension "F"

mm

4.0 (0.5)

4.0 (0.5)

Front fender to A-pillar

Dimension "G"

mm

3.5 (0.5)

3.5 (0.5)

Front fender to headlamp

Dimension "H"

mm

3.5 (0.5)

3.5 (0.5)

See picture

AR60.00-P-0700-01SC

AR60.00-P-0700-01SC

BE60.00-P-1003-01T

Gap dimension

Trunk lid to rear fender, top

Dimension "J"

mm

3.5 (0.8)

3.5 (0.8)

Trunk lid to rear lamp unit

Dimension "K"

mm

3.5 (0.8)

3.5 (0.8)

Trunk lid to bumper

Dimension "L"

mm

5.5 (1.5)

5.5 (1.5)

Rear fender to lamp unit

Dimension "M"

mm

2.5 (0.5)

2.5 (0.5)

See picture

AR60.00-P-0700-01SC

AR60.00-P-0700-01SC

Number

Designation

Order number

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 009 989 36 71

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97